• 제목/요약/키워드: Process Length

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중공 잉곳을 이용한 대형 링 단조품 제조공정 설계 연구 (Process Design on Fabrication of Large Sized Ring by Mandrel Forging of Hollow Cast Ingot)

  • 이승욱;이영선;이명원;이동희;김상식
    • 소성∙가공
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    • 제19권6호
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    • pp.329-336
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    • 2010
  • Ring forging process is more appropriate for high-length and thin walled ring, because it utilizes the forging press and hence does not require heavy-duty ring rolling mill. Although ring forging process is very simple and economic for facilities, the process is not efficient because of multi-forging-step and low material utilization. An effective ring forging process is developed using a hollow ingot. When a hollow ingot is used with a workpiece, the ingot can be forged into a final ring without multi-stage pre-forging process, such as, cogging, upsetting, and piercing, etc.. Finally it has advantages of the material utilization and process improvement because a few reheating and forging process are not necessary to make workpiece for ring forging. The important design variables are the applied plastic deformation energy to eliminate cast structure and make uniform properties. In this study, the mechanical properties after forging of hollow cast ingot were investigated from the experiment using circumferential sectional model. Also, the effects of process variables were studied by FEM simulation on the basis of thermo-visco-plastic constitutive equation. Applied strain is different at each position in length direction because diameter of hollow ingot is different in length direction. The different strain distribution become into a narrow gap by additional plastic deformation during diameter extension process.

Neck Formation in Drawing Processes of Fibers

  • Chung, Kwansoo;Yoon, Hyungsop;Youn, Jae Ryoun
    • Fibers and Polymers
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    • 제2권1호
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    • pp.140-143
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    • 2001
  • To better understand the formation of necking in drawing processes of fibers, strain distributions during drawing processes have been analyzed. For simplicity, one-dimensional incompressible steady flow at a constant temperature was assumed and quasi-static model was used. To describe mechanical properties of solid polymers, non-linear visco-plastic material properties were assumed using the power law type hardening and rate-sensitive equation. The effects of various parameters on the neck formation were matematically analyzed. As material property parameters, strain-hardening parameter, visco-elastic coefficient and strain-rate sensitivity were considered and, for process parameters, the drawing ratio and the process length were considered. It was found that rate-insensitive materials do not reach a steady flow state and the rate-sensitivity plays a key role to have a steady flow. Also, the neck formation is mainly affected by material properties, especially for the quasi-static model. If the process length changes, the strain distribution was found to be proportionally re-distributed along the process line by the factor of the total length change.

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Jansen's Mechanism 기반의 보행로봇 최적설계 (Walking robot Optimum Design by Jansen's mechanism)

  • 김태현;서한국;이서현
    • EDISON SW 활용 경진대회 논문집
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    • 제5회(2016년)
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    • pp.443-454
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    • 2016
  • This study focus to make 8 legs robot based on Jansen's mechanism. In the process of making, we found GL(Ground length),GAC(Ground Angle Coefficient) and the height difference of tract and compare Several models with M.Sketch to find link's Length ratio Optimised simple walking and crossing of obstacles. In the process, our team Analyzed the difference ideal tract (Jansen holy number model's track) contrived by Jansen and our final model tract. As a result, we found optimal link's length ratio to over the obstacles and some features that our model differ from Jansen holy number model. It means that optimal link's length ratio depends on certain circumstances, perfect length ratio is nonexistent.

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상계해법에 의한 원형빌렛으로부터 인볼루트 헬리컬핀을 가진 제품의 비틀림 압출가공법에 관한 연구 (A Study of the Twisting and Extrusion Process of the Product with Involute Helical Fin from the Round Billet by the Upper Bound Analysis)

  • 박대윤;진인태
    • 소성∙가공
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    • 제10권4호
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    • pp.302-310
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    • 2001
  • The twisting and extrusion process of the product with involute helical fin from the round billet is developed by the upper bound analysis. The twisting of extruded product is caused by the twisted inclined die surface connecting the die enterance section and the die exit section linearly. In the analysis, the internal shear surface is defined as the curved twisted plane from the twisting of die surface and the shear work is calculated by the consumption of shear energy. The increase rate of angular velocity is determined by the minimization of plastic work. The angular velocity of die exit can be controlled by the land length and the length of inclined die. The alular velocity assums to be increased linearly by the axial distance from the die enterance to the die exit. The results of the analysis show that the angular velocity of the extruded product increases with the die twisting angle, the reduction of area, and decreases with the die length, the friction constant.

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Fabrication of p-type FinFETs with a 20 nm Gate Length using Boron Solid Phase Diffusion Process

  • Cho, Won-Ju
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제6권1호
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    • pp.16-21
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    • 2006
  • A simple doping method to fabricate a very thin channel body of the p-type FinFETs with a 20 nm gate length by solid-phase-diffusion (SPD) process was developed. Using the poly-boron-films (PBF) as a novel diffusion source of boron and the rapid thermal annealing (RTA), the p-type sourcedrain extensions of the FinFET devices with a threedimensional structure were doped. The junction properties of boron doped regions were investigated by using the $p^+-n$ junction diodes which showed excellent electrical characteristics. Single channel and multi-channel p-type FinFET devices with a gate length of 20-100 nm was fabricated by boron diffusion process using PBF and revealed superior device scalability.

신경망을 이용한 유연성 디스크 연삭가공공정 인자 예측에 관한 연구 (A Study on the Flexible Disk Grinding Process Parameter Prediction Using Neural Network)

  • 유송민
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.123-130
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    • 2008
  • In order to clarify detailed mechanism of the flexible disk grinding system, workpiece length was introduced and its performance was evaluated. Flat zone ratio increased as the workpiece length increased. Increasing wheel speed and depth of cut also enhanced process performance by producing larger flat zone ratio. Neural network system was successfully applied to predict minimum depth of engagement and flat zone ratio. An additional input parameter as workpiece length to the neural network system enhanced the prediction performance by reducing error rate. By rearranging the Input combinations to the network, the workpiece length was precisely predicted with the prediction error rate lower than 2.8% depending on the network structure.

선재압연공정에서의 선단부 crop loss최소화를 위한 절사량 제어시스템 개발 (Development of cutting length control systems for crop loss minimization of head end in wire rolling process)

  • 이상호;손붕호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.1493-1495
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    • 1997
  • Cropping of head and tail ends of rod in wire Rolling Process is required to aviod roll damage, and prevent cobbles. In order to reduce the crop loss, the new crop control system for rotary shear of Wire rolling Process has been developed. Performance shows the developed system cut precisely within setting length. As a result, it is expected to increase the yield ratio of products about 0.2 percent and stabilize the operantional condition.

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한국 주심포식건축의 처마구조에 관한 연구 (A Study on the Eaves Structure of Korean Jusimpo-type Architecture)

  • 양재영
    • 건축역사연구
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    • 제25권3호
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    • pp.23-35
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    • 2016
  • The purpose of this study is to classify types of the eaves structure of buildings with the Jusimpo-type structure and to analyze the characteristics of each eaves structure. For this objective, forty buildings were selected and investigated. The results of analysis are summarized as follows. First, the main members of framework which handle a load burden on the long-rafter(長椽) are classified as the Jusim-dori(柱心道里) and the Oemok-dori(外目道里). Based on the method of handling a load, the eaves structure is classified into three types; the Jusim-processing-type(柱心中心形), the Oemok-processing-type(外目中 心形), and the Oemok-processing-variant-type(外目中心變異形). The Jusim-processing-type is the set where the internal length of a long-rafter is longer than the length of the eaves on the basis of the center of a column. The Oemok-processing-type is the set where the external length of a long-rafter is longer than the internal length of it. And the Oemok-processing-variant-type is the set where the internal length of a long-rafter is longer than the external length of it, but it is shorter than the length of the eaves which includes the extruded length of a Buyeon(浮椽). Second, the Jusim-processing-type had been generally adopted in the Jusimpo-type structure of the Goryeo Dynasty. But since the 17th century, the Oemok-processing-type had the highest application rate. Third, the change from the Jusimdori-processing-structure to the Oemokdori-processing-structure means that the long-rafter is moved to the direction of outside of the building, and thus the Jung-dori(中道里) is gradually moved to the column center. And, the change of the eaves with the Jusimpo-type structure was not a process for increasing the length of the eaves but a process for adopting the advantages of the Dapo-type structure by changing the arrangement of purlin. Fourth, the change from the Jusimpo-type structure to the Dapo-type structure could be understood as a process for moving the main point for handling a load from the Jusim-dori to the Oemok-dori.

Supplier-assembler Network Structure and Capability Improvement of Suppliers in Newly Emerging Vietnam's Motorcycle Industry

  • Pham Truong Hoang;Shusa Yoshikazu
    • 기술혁신연구
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    • 제14권2호
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    • pp.143-165
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    • 2006
  • By analyzing five in-depth case studies of suppliers in newly emerging Vietnam's motorcycle industry, this paper explores the differences in patterns and processes of capability improvement of suppliers who participate in different kinds of supplier-assembler network with different structures. The paper finds the correlation between the kinds of suppliers' capabilities improved and the structure of networks they participate in. While suppliers in arm-length networks can improve more upstream capabilities (structure design, process desist), suppliers in embedded networks can improve more downstream capabilities (process design, process setup, process maintenance and delivery control). Two capability improvement patterns of firms in newly emerging economy are indicated. The first pattern is asymmetrical improvement, either upstream or downstream capabilities, by participating in either arm-length or embedded networks. This pattern obstructs the suppliers to meet the requirements of new buyers rho come from different kinds of network. The second pattern is symmetrical improvement by joining both arm-length and embedded networks.

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LPCVD 질화막 만을 이용한 새로운 LOCOS 공정에 관한 연구 (Study of a New LOCOS Process Using Only Thin LPCVD Nitride)

  • 김지범;오기영;김달수;주승기;최민성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1987년도 전기.전자공학 학술대회 논문집(I)
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    • pp.429-432
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    • 1987
  • A new LOCOS (Local Oxidation of Silicon) process using a thin nitride film directly deposited on the silicon substrate by LPCVD has been developed in order to reduce the bird's beak length. SEM studies showed that nitride thickness of 50nm can decrease the bird's beak length down to 0.2um with 450nm field oxide. No crystalline defects are observed around the bird's beak after the Wright etch. A 30% improvement in current density was obtained when this new method was applied to MOS transistors (W/L*2.9/20.4) compared to conventional LOCOS process (bird's beak length=0.7um). Other various electrical parameters improved by this new simple LOCOS process are reported in this paper.

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