• 제목/요약/키워드: Process

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담배 제조 공정의 통계적 관리시스템 개발 (Development of Statistical Process Control System for Tobacco Manufacturing Process)

  • 김영호;송정호
    • 한국연초학회지
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    • 제23권1호
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    • pp.53-59
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    • 2001
  • To decrease of deviations from target specifications and excessive variability around targe, we exclusively designed statistical process control system involving general manager and expert tool for cigarette manufacturing process. This system is a unique programming environment for the development of total process control software including various control charts according to data type and process capability analysis. Also this system includes the statistical analysis module to analyze defective causes immediately when inferior products are made and the module to offer regular reports. This system is customized considering the manufacture environment based on the opinions of workers.

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소프트웨어 프로세서의 작업흐름 분석과 명세정의 방법 (Work-flow Analysis and Specification Definition Method of Software Process)

  • 양해술
    • 한국정보처리학회논문지
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    • 제5권4호
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    • pp.904-914
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    • 1998
  • 비지니스 프로세스를 근본적으로 개선하는 접근방법으로 BPR이 주목받고 있으며 최근에는 비지니스 프로세스의 속도향상과 기술자의 생산성 향상을 목적으로 작업흐름 관리와 자동화에 특히 관심이 집중되고 있다. 소프트웨어공학 분야에서도 프로세스에 초점을 맞춘 접근방법으로 소프트웨어 프로세스 공학이 주목받기 시작하고 있으며 소프트웨어의 생산성 및 품질 향상과 개발기간의 단축을 위해 소프트웨어 프로세스를 근본적으로 개혁하기 위한 방안으로 SPR에 대한 연구가 진행되고 있다. 따라서 본 연구에서는 소프트웨어 프로세스 리엔지니어링 방법론 확립의 일환으로서 소프트웨어 프로세스의 작업흐름 관리 시스템 구축을 위한 작업흐름 분석과 설계방안을 구축하였다. 즉, SPR 프로세스와 소프트웨어 프로세스의 구조를 모델화하는 과정과 소프트웨어 프로세스의 구조를 분석하여 소프트웨어 프로세스의 작업흐름 모델을 구축하는 작업흐름 분석 기법과 작업흐름 소프트웨어의 명세정의 기법에 대한 방안을 강구하였다.

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DSM 기반의 프로세스 구조화 방법론 (A new approach to structuring the process based on design structure matrix (DSM))

  • 설현주;김철현;이창용;박용태
    • 품질경영학회지
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    • 제37권3호
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    • pp.39-53
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    • 2009
  • This paper suggests a new process structuring method, which we call process modularization, for decomposing and grouping activities in a process. Above all, we propose the concept of a module that is a group of activities positioned on the same flow before and after control constructs. Since activities in a module are relatively strongly interrelated with one another, it is important to take into consideration of these together. A design structure matrix (DSM) is used to structure the process because it has a lot of advantages in process modeling and analysis. We developed two algorithms: the restricted topological sorting (RTS) algorithm for ordering activities and the module finding (MF) algorithm for detecting modules in a process, which utilize the DSM. The suggested approach enables a firm's manager to design and analyze the process effectively. We also developed a supporting tool to accelerate the progress of process modularization. The supporting tool aids the process manager in finding the module and understanding the process structure easily. An illustrative example is addressed to show operations of the suggested approach.

미래손실에 기초한 통합공정관리계획 (An Integrated Process Control Scheme Based on the Future Loss)

  • 박창순;이재헌
    • 응용통계연구
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    • 제21권2호
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    • pp.247-264
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    • 2008
  • 통합공정관리의 기본절차는 잡음이 내재하는 공정에 대하여 수정조치를 취하고, 수정활동 중 공정에 이상원인이 발생하면 관리도를 통하여 발생을 탐지하고 교정활동을 통하여 이를 제거하게 된다. 그러나 공정의 교정활동은 많은 시간과 비용을 수반하는 비생산적 요인을 유발할 수 있기 때문에 무조건적 교정활동은 생산성을 저하시키는 반대 급부도 동시에 내포하고 있다. 이 논문에서는 공정모형으로 ARIMA(0,1,1) 모형을 가정하고 공정 평균과 분산에 이상원인이 발생하는 경우 이를 탐지하는 절차를 소개하고, 이상신호의 시점에서 공정 잔여시간 동안 발생할 수 있는 미래손실에 기초하여 교정 활동의 여부를 판단하는 통합공정관리 절차를 제안한다.

Efficiency Estimation of Process Plan Using Tolerance Chart

  • Kim I.H.;Dong Zuomin
    • 한국CDE학회논문집
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    • 제11권2호
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    • pp.148-155
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    • 2006
  • This paper presents a new method for assessing the efficiency of production process plans using tolerance chart to lower production cost. The tolerance chart is used to predict the accuracy of a part that is to be produced following the process plan, and to carry out the quantitative measurement on the efficiency of the process plan. By comparing the values of design tolerances and their corresponding resultant tolerances calculated using the tolerance chart, the process plan that is incapable of satisfying the design requirements and the faulty production operations can be identified. Similarly, the process plan that imposes unnecessarily high accuracy and wasteful production operations can also be identified. For the latter, a quantitative measure on the efficiency of the process plan is introduced. The higher the unnecessary cost of the production, the poor is the efficiency of the process plan. A coefficient is introduced for measuring the process plan efficiency. The coefficient also incorporates two weighting factors to reflect the difficulty of manufacturing operations and number of dimensional tolerances involved. To facilitate the identification of the machining operations and the machined surfaces, which are related to the unnecessarily tight resultant tolerances caused by the process plan, a rooted tree representation of the tolerance chart is introduced, and its use is demonstrated. An example is presented to illustrate the new method. This research introduces a new quantitative process plan evaluation method that may lead to the optimization of process plans.

다양한 종횡비의 직사각바 다단 인발공정에서 치수정도 향상을 위한 프로세스 맵 (Process Map for Improving the Dimensional Accuracy in the Multi-Stage Drawing Process of Rectangular Bar with Various Aspect Ratio)

  • 고필성;김정훈;김병민
    • 소성∙가공
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    • 제27권3호
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    • pp.154-159
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    • 2018
  • In the rectangular bar multi-stage drawing process, the cross-section dimensional accuracy of the rectangular bar varies depending on the aspect ratio and process conditions. It is very important to predict the dimensional error of the cross-section occurring in the multi-stage drawing process according to the aspect ratio of the rectangular bar and the half die angle of each pass. In this study, a process map for improving the dimensional accuracy according to the aspect ratio was derived in the drawing process of a rectangular bar. FE-simulation of the multi-stage shape drawing process was carried out with four types of rectangular bar. The results of the FE-simulation were trained to the nonlinear relationship between the shape parameters using an Artificial Neural Network (ANN), and the process maps were derived from them. The optimum half die angles were determined from the process maps on the dimensional accuracy. The validity of the suggested process map for aspect ratios 1.25~2:1 were verified through FE-simulation and experimentation.

AN INTEGRATED PROCESS CONTROL PROCEDURE WITH REPEATED ADJUSTMENTS AND EWMA MONITORING UNDER AN IMA(1,1) DISTURBANCE WITH A STEP SHIFT

  • Park, Chang-Soon
    • Journal of the Korean Statistical Society
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    • 제33권4호
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    • pp.381-399
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    • 2004
  • Statistical process control (SPC) and engineering process control (EPC) are based on different strategies for process quality improvement. SPC re-duces process variability by detecting and eliminating special causes of process variation, while EPC reduces process variability by adjusting compensatory variables to keep the quality variable close to target. Recently there has been need for an integrated process control (IPC) procedure which combines the two strategies. This paper considers a scheme that simultaneously applies SPC and EPC techniques to reduce the variation of a process. The process model under consideration is an IMA(1,1) model with a step shift. The EPC part of the scheme adjusts the process, while the SPC part of the scheme detects the occurrence of a special cause. For adjusting the process repeated adjustment is applied according to the predicted deviation from target. For detecting special causes the exponentially weighted moving average control chart is applied to the observed deviations. It was assumed that the adjustment under the presence of a special cause may increase the process variability or change the system gain. Reasonable choices of parameters for the IPC procedure are considered in the context of the mean squared deviation as well as the average run length.

Towards Enacting a SPEM-based Test Process with Maturity Levels

  • Dashbalbar, Amarmend;Song, Sang-Min;Lee, Jung-Won;Lee, Byungjeong
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제11권2호
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    • pp.1217-1233
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    • 2017
  • Effective monitoring and testing during each step are essential for document verification in research and development (R&D) projects. In software development, proper testing is required to verify it carefully and constantly because of the invisibility features of software. However, not enough studies on test processes for R&D projects have been done. Thus, in this paper, we introduce a Test Maturity Model integration (TMMi)-based software field R&D test process that offers five integrity levels and makes the process compatible for different types of projects. The Software & Systems Process Engineering Metamodel (SPEM) is used widely in the software process-modeling context, but it lacks built-in enactment capabilities, so there is no tool or process engine that enables one to execute the process models described in SPEM. Business Process Model and Notation (BPMN)-based workflow engines can be a solution for process execution, but process models described in SPEM need to be converted to BPMN models. Thus, we propose an approach to support enactment of SPEM-based process models by converting them into business processes. We show the effectiveness of our approach through converting software R&D test processes specified in SPEM in a case study.

철도 시스템 개발에서 시스템공학 프로세스와 안전성 평가를 동시에 고려한 통합 프로세스에 관한 연구 (A Study on Integrated SE Process for the Development of the Railway Systems with Safety Assessment Included)

  • 윤재한;이재천;홍선호
    • 한국철도학회논문집
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    • 제10권4호
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    • pp.438-443
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    • 2007
  • This paper proposes an integrated SE process for the development of railway systems with safety assessment included. Although the safety assessment process must be performed with SE process properly with good coordination, the interfaces between the two processes have not been clear. Thus, in many of safety critical system developments in Korea, it is difficult to assess safety in proper development phase. The process model proposed in this paper is based on both the concept of system life cycle and the repetitive use of SE process. In each of development phases, appropriate safety assessment methods are described. Also the evaluation of the integrated system incorporating safety factors is described. The resultant process model is expressed by the Enhanced Functional Flow Block Diagram (EFFBD) using a CASE tool. The model also allows timeline analysis for identifying activity flow and data flow, resulting in the effective management of process. In conclusion, the integrated process enable both the SE process and safety assessment process to cooperate with each other from early development phase throughout the whole system life cycle.

RTP Furnace에서 공정과정이 태양전지에 미치는 영향 (Influence of the Optimized Process in Rapid Thermal Processing on Solar Cells)

  • 이지연;이수홍
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.1
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    • pp.169-172
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    • 2004
  • The effect of the process parameters on the stable lifetime in rapid thermal firing(RTF) was investigated in order to optimize the process for the Cz-silicon. The process temperature was varied between $700^{\circ}C\;and\;950^{\circ}C$ while the process time was chosen 1 s and 10 s. At below $850^{\circ}C$ the stable lifetime for 10 s is higher than that for 1 s and increases with increasing by the process temperature. However, at over $850^{\circ}C$ the improved stable lifetime is not dependent on the process time and temperature. On the other hand, two high temperature processes in solar cell fabrics are combined with the optimized process and the non-optimized process. The last process determines the stable lifetime. Also, the degraded stable lifetime could be increased by processing in optimized process. The decreased lifetime can increase using the optimized oxidation process, which is a final process in solar cells. Finally, the optimized and non-optimized processes are applied solar cells.

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