• Title/Summary/Keyword: Printer Design

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An Instructional Design of STEAM Programs using 3D Printer and Analysis of its Effectiveness and Satisfaction (3D 프린터를 활용한 융합인재교육 프로그램 개발 및 효과성과 만족도 분석)

  • Bae, Youngkwon;Park, Phanwoo;Moon, Gyo Sik;Yoo, Inhwan;Kim, Wooyeol;Lee, Hyonyong;Shin, Seungki
    • Journal of The Korean Association of Information Education
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    • v.21 no.4
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    • pp.475-486
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    • 2017
  • The purpose of this study is to develop the STEAM program using 3D printer and to verify its effectiveness and students' satisfaction in order to draw implications and suggest the future directions. To design the alternative instructional framework utilizing the 3D printer, we used the learning standards of 'presenting the situation', 'creative design', and 'emotional experience' for the 3rd to 4th grade and 5th and 6th graders in elementary school. As a result of the experiment, statistically significant results were obtained about 'interest', 'care and communication', 'self-directed learning', 'career choice for science and engineering'. According to the students' satisfaction survey, students responded that they are interested in general, they can learn various subjects in relation to existing the regular classes, and that they have lots of making and experiencing activities.

Do-It-Yourself (DIY) manufacture of a Nano-LC MALDI spotter robot using 3D printing technology

  • Lee, Jae-ung;Oh, Han Bin
    • Analytical Science and Technology
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    • v.30 no.4
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    • pp.167-173
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    • 2017
  • In the era of the forth Industrial Revolution, open source code and open source hardware have gained much attention. In particular, 3D printing technology is expanding into the realms of classical science, technology and our daily lives. Relatedly, in the present study, we demonstrate the manufacture of a nano-LC MALDI spotter robot using 3D printing technology. The parts of the spotter robot were either made using a 3D printer or purchased as 3D printer parts from the 3D printer online market, so that anyone can make the robot without a deep knowledge of engineering or electronics, i.e., DIY (do-it-yourself) product. In the nano-LC MALDI spotter, the nano-LC eluent and MALDI matrix were mixed in a T-union and discharged from the capillary outlet. The eluent and matrix mixture could be spotted onto the movable MALDI plate. The MALDI plate was designed to translate in a two-dimensional space (xy plane), which was enabled by the movements of two stepper motors. In the paper, all computer-aided design (CAD) files for the parts and operation software are provided to help the reader manufacture their own spotter robot.

A Design and Fabrication of Drone-AirFrame adpopting Topology Optimization using 3D Printer (위상최적화 기법과 3D Printer를 이용한 드론 기체의 설계와 제작)

  • Lee, Kyu-Man;Kim, Yong-Suk;Lee, Jong-Duk;Kim, Heung-Up;Han, Dong-Seog
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2015.07a
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    • pp.308-309
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    • 2015
  • 최근 들어 일반인들도 다중 콥터와 4k 고성능 카메라를 장착한 상용 드론을 구매하여 자신의 취미 활동용으로 사용하고 있다. 드론을 이용한 많은 동호회가 생겨나고 1인 1드론, 개인용 드론의 시대가 시작되고 있다. 또한 사물인터넷의 시대에 걸맞게 아두이노, 라즈베리파이와 같은 오픈하드웨어 플랫폼과 오픈 소스를 이용하고 저가형 3D printer 의 보급으로 자신만의 독특한 형태를 지니는 기체 제작을 시작하고 있다. 이에 본 논문에서는 3D 캐드를 이용한 위상최적화 기법을 적용하여 기존 상용 기체의 강성은 그대로 유지하되 기체 프레임 무게를 절반으로 줄인다. 또한, 풍동실험을 진행해서 기존 기체에서 발생하는 유체흐름을 분석하고 새로운 기체를 적용했을 경우에도 유사한 유체흐름이 나타나도록 설계하여 3D 프린터를 사용하여 제작하였다.

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Design and Fabrication of Tool Change Multi-nozzle FDM 3D Printer (툴 체인지 방식 멀티 노즐 3D프린터의 설계 및 제작)

  • Suk, Ik-hyun;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.38-44
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    • 2021
  • To cater to the transition from single-color to multicolor/multi-material printing, this paper proposes a cartridge-replacing type multi-nozzle Fused Depositon Modeling(FDM) three-dimensional (3D) printer. In the test printing run, tool change failure/wobble/layer shift occurred. It was confirmed that improper support was the cause of this tool change failure. As a solution, spline and electromagnetic cartridges were designed. Wobble was caused by machine vibration and the motor stepping out. To minimize wobble, an additional Z-axis was installed, and the four-point bed leveling method was used instead of the three-point bed leveling method. The occurrence of layer shift was ascribed to the eccentricity of the Z-axis lead screw. Therefore, slit coupler was replaced with an Oldham type. In addition to the mechanical supplementation, the control environment was integrated to prevent accidents and signal errors due to wire connections. Before the final test printing run, a rectifier circuit was added to the motor to secure precise control stability. The final test printing run confirmed that the wobble/layer shift phenomenon was minimized, and the maximum error between layers was reduced to 0.05.

The Influence of Experiment Variables on DLP 3D Printing using ART Resin (ART 수지의 DLP 3D Printing 가공 시 실험변수의 영향)

  • Shin, Geun-Sik;Kweon, Hyun-Kyu;Kang, Yong-Goo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.101-108
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    • 2017
  • Recently, the patent rights for 3D printing technology have expired, while 3D printers with RP (Rapid Prototyping or Additive Manufacturing) and 3D printing technologies are receiving attention. In particular, the development of 3D printers is rapid in Korea, thanks to the increasing sales and popularity of FDM (Fused Deposition Modeling or Fused Filament Fabrication) 3D printers. However, the quality and productivity of the FDM 3D Printer are not good, so customers prefer the DLP (Digital Light Processing) method to avoid these shortcomings. The DLP method has high quality and productivity. However, because of the stereolithography equipment, it has few studies compared to optimal values for elements then FDM 3D printing study. In this study, to find the optimal conditions for 3D printing with the DLP method, the aim is to obtain the optimal values (strength, final time, quality) by changing the light exposure time, layer thickness, and z-axis speed.

Experimental Validation of Topology Design Optimization (밀도법 기반 위상 최적설계의 실험적 검증)

  • Cha, Song-Hyun;Lee, Seung-Wook;Cho, Seonho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.4
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    • pp.241-246
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    • 2013
  • From the numerical results of density-based topology design optimization, a CAD geometric model is constructed and fabricated using 3D printer to experimentally validate the optimal design. In the process of topology design optimization, we often experience checkerboard phenomenon and complicated branches, which could result in the manufacturing difficulty of the obtained optimal design. Sensitivity filtering and morphology methods are used to resolve the aforementioned issues. Identical volume fraction is used in both numerical and experimental models for precise validation. Through the experimental comparison of stiffness in various designs including the optimal design, it turns out that the optimal design has the highest stiffness and the experimental result of compliance matches very well with the numerical one.

The Development of a Wrist Brace using 3D Scanner and 3D Printer (3D 스캐너와 3D 프린터를 활용한 손목보호대 개발)

  • Koo, Da Som;Lee, Jeong Ran
    • Fashion & Textile Research Journal
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    • v.19 no.3
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    • pp.312-319
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    • 2017
  • The purpose of this study was to develop a customized wrist brace using 3D scanner and 3D printer. This study included in-depth interviews with people who had wrist pain and ever used wrist braces. The wrist brace has been designed and modeled by the CAD program after 3D scanning the wrist of subjects. Based on the results of the in-depth interviews on wrist brace users and design investigation in the market, a prototype of the wrist brace has been created. The wrist brace does not compress the hand and is easy to put on. In addition, it is adjustable to the wrist of users, allowing them to move his or her wrist without any restrictions. A computer-modeling program produced solid files for the design of the wrist brace after 3D scanning ten subjects' hands. It features a lattice-patterned surface, a velcro adjustment and trimming to smoothen the surface. PLA filaments were used to 3D print the wrist brace. As for the assessment, the wrist brace has been evaluated to be easy to put on and adjust to user's wrist. However, when it comes to appearance and comfortability, it was rated 3.0 or slightly above. This is because 3D printing materials are firm and not flexible compared to other materials such as neoprene or stretchable bands.

Development of Heating System for Ensuring Accuracy of Output for Open 3D Printer (개방형 FDM 3D 프린터의 출력물 정밀도를 위한 히팅 시스템 개발)

  • Park, Sangho;Lee, Joo Hyeong;Kim, Jung Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.477-482
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    • 2017
  • When using the FDM to create a 3D object, a thermoplastic filament is heated to its melting point and then extruded layer by layer. Although the FDM printing process has many advantages, its accuracy, and surface finish are not satisfactory. In recent years, much research has been devoted to improving the accuracy of the FDM printing process. The temperature difference between the nozzle and the interior of the chamber of a 3D printer is one of the important parameters affecting the printing process. In this study, we propose a methodology to reduce this temperature difference through design improvement. In addition, we elucidate how this design improvement affects product quality. The FDM printing process is conventionally carried out in a closed chamber. However, in this study, an open heating system is used to reduce the temperature. The FDM printing processes were simulated using FEM analysis.

Structural Design of 3D Printer Nozzle with Superior Heat Dissipation Characteristics for Deposition of Materials with High Melting Point (고 용융점 소재의 압출적층성형을 위한 우수한 방열특성을 갖는 3차원 프린터 nozzle부 기구설계)

  • Kim, Wan-Chin;Lee, Sang-Wook
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.2
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    • pp.313-318
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    • 2020
  • Since the engineering plastics having a melting point of higher than 300 degrees have a high mechanical rigidity, chemical resistance, friction and abrasion performance, those are being highlighted as metal replacement materials in various industries. In this study, 3D printer nozzle with excellent heat dissipation characteristics are designed and analytically verified to form engineering plastics with high melting points in 3D printers based on the melt-lamination modeling method. In order to insulate between the heat block heated to a melting point of filament material and the upper part of the nozzle where the filament is transferred, the heat brake part with low thermal conductivity was designed to have two separate parts, and a cooling fin structure is further applied to the heat brake part to lower steady-state temperature by air convection. Optimized structural design on FDM nozzle part reduces the temperature at the heat sink and at the end part of heat brake by 50% and 14% respectively, compared to the conventional BCnozzle structure.

Design and Implementation of Motor-Based Rehabilitation Wearable Robot Hand System using 3D Printing (3D 프린팅을 활용한 전동식 재활용 웨어러블 로봇 손 시스템의 설계 및 구현)

  • Kim, Hyeon-Jun;Kim, Jung-Hyun;Baek, Soo-Whang
    • The Journal of the Korea institute of electronic communication sciences
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    • v.16 no.5
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    • pp.941-946
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    • 2021
  • This paper is a study on the design and implementation of a rehabilitation wearable robotic hand that reduces weight and volume by using a 3D printer and a motor. Rehabilitation wearable robots are important not only for the effect of rehabilitation but also for ease of use. However, most of the currently researched and developed rehabilitation exoskeleton robots are heavy in volume and weight, or they have to be used in place. Therefore, a wearable robot that is easy to wear and does not burden the user is required, so a lightweight electric rehabilitation wearable robot hand is proposed. A 3D printer was used to reduce the weight and volume and to make it easier to wear. In addition, to increase portability, the structure was simplified by adopting an electric method rather than a pneumatic method. Finally, the effectiveness was examined through the experiment of the lightweight electric rehabilitation wearable robot hand.