• 제목/요약/키워드: Pressureless-sintering

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상압소결(常壓燒結)한 SiC-$ZrB_2$ 전도성(電導性) 복합체(複合體)의 특성(特性)에 미치는 In Situ YAG의 영향(影響) (Effect of In Situ YAG on Properties of the Pressureless-Sintered SiC-$ZrB_2$ Electroconductive Ceramic Composites)

  • 신용덕;주진영;고태헌;이정훈
    • 전기학회논문지
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    • 제57권11호
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    • pp.2015-2022
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    • 2008
  • The effect of content of $Al_2O_3+Y_2O_3$ sintering additives on the densification behavior, mechanical and electrical properties of the pressureless-sintered $SiC-ZrB_2$ electroconductive ceramic composites was investigated. The $SiC-ZrB_2$ electroconductive ceramic composites were pressurless-sintered for 2 hours at 1,700[$^{\circ}C$] temperatures with an addition of $Al_2O_3+Y_2O_3$(6 : 4 mixture of $Al_2O_3$ and $Y_2O_3$) as a sintering aid in the range of $8\;{\sim}\;20$[wt%]. Phase analysis of $SiC-ZrB_2$ composites by XRD revealed mostly of $\alpha$-SiC(6H), $ZrB_2$ and In Situ YAG($Al_5Y_3O_{12}$). The relative density, flexural strength, Young's modulus and vicker's hardness showed the highest value of 89.02[%], 81.58[MPa], 31.44[GPa] and 1.34[GPa] for $SiC-ZrB_2$ composites added with 16[wt%] $Al_2O_3+Y_2O_3$ additives at room temperature respectively. Abnormal grain growth takes place during phase transformation from $\beta$-SiC into $\alpha$-SiC was correlated with In Situ YAG phase by reaction between $Al_2O_3$ and $Y_2O_3$ additive during sintering. The electrical resistivity showed the lowest value of $3.l4{\times}10^{-2}{\Omega}{\cdot}cm$ for $SiC-ZrB_2$ composite added with 16[wt%] $Al_2O_3+Y_2O_3$ additives at 700[$^{\circ}C$]. The electrical resistivity of the $SiC-TiB_2$ and $SiC-ZrB_2$ composite was all negative temperature coefficient resistance (NTCR) in the temperature ranges from room temperature to 700[$^{\circ}C$]. Compositional design and optimization of processing parameters are key factors for controlling and improving the properties of SiC-based electroconductive ceramic composites.

상압소결법에 의해 제조한 $\alpha$-SiC의 소결온도에 따른 상전이와 기계적 특성 (Phase Transformation and Mechanical Properties on Sintering Temperature of $\alpha$-SiC Manufactured by Pressureless Sintering)

  • 주진영;신용덕;박미림;이종덕
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.431-434
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    • 2001
  • The mechanical and phase transformation of the cold isostatically pressed $\alpha$-SiC ceramic were investigated as a function of the sintering temperature. The result of phase analysis by XRD revealed 6H, 4H, 3C and phase transformation between 6H and 4H showed a sudden change over 200$0^{\circ}C$. However, the alongrightarrow$\beta$ reverse transformation did not occur to any sintering temperature. The relative density and the mechanical properties of $\alpha$-SiC ceramic was increased with increased sintering temperature. The flexural strength rapidly inclosed below 210$0^{\circ}C$ and showed the highest value of 410 MPa at 220$0^{\circ}C$. This reason is because crack was propagated through surface flaw. The fracture toughness showed the highest value of 3.3 MPa.m$_{1}$2/ at 220$0^{\circ}C$.

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전기선폭발법으로 제조된 텅스텐 분말의 산소 조성이 방전플라즈마소결 거동에 미치는 영향 (Effect of Oxygen Content in the Tungsten Powder Fabricated by Electrical Explosion of Wire Method on the Behavior of Spark-Plasma Sintering)

  • 김철희;이성;김병기;김지순
    • 한국분말재료학회지
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    • 제21권6호
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    • pp.447-453
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    • 2014
  • Effect of oxygen content in the ultrafine tungsten powder fabricated by electrical explosion of wire method on the behvior of spark plasma sintering was investigated. The initial oxygen content of 6.5 wt% of as-fabricated tungsten powder was reduced to 2.3 and 0.7 wt% for the powders which were reduction-treated at $400^{\circ}C$ for 2 hour and at $500^{\circ}C$ for 1h in hydrogen atmosphere, respectively. The reduction-treated tungsten powders were spark-plasma sintered at $1200-1600^{\circ}C$ for 100-3600 sec. with applied pressure of 50 MPa under vacuum of 0.133 Pa. Maximun sindered density of 97% relative density was obtained under the condition of $1600^{\circ}C$ for 1h from the tungsten powder with 0.7 wt% oxygen. Sintering activation energy of $95.85kJ/mol^{-1}$ was obtained, which is remarkably smaller than the reported ones of $380{\sim}460kJ/mol^{-1}$ for pressureless sintering of micron-scale tungsten powders.

무가압 분말 충전 성형법에 의해 제조된 Si-SiC 복합체에 관한 연구 (A Study on the Si-SiC Composites Fabricated by Pressureless Powder Packing Forming Method)

  • 박정현;임은택;성재석;최헌진;이준석
    • 한국세라믹학회지
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    • 제32권6호
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    • pp.710-718
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    • 1995
  • The new forming method, Pressureless Powder Packing Forming Method was applied to the manufacturing of reaction sintered SiC. After the experiments of vibratory powder packing and binder infiltration, the abrasive SiC powder of which mean size is 45${\mu}{\textrm}{m}$ was selected to this forming method. Uniform green bodies with porosity of 45% and narrow pore size distribution could be formed by this new forming method. Also, complex or varied cross-sectional shapes could be easily manufactured through the silicone rubber mould used in this forming method. Maximum 15 wt% amorphous carbon was penetrated into green body by multi impregnation-carbonization cycles. And reaction-bonded SiC was manufactured by infiltration of SiC-carbon shaped bodies with liquid silicon.

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Effect of $Mo_2C$ Content on the Microstructure and Properties of Ti(CN)-$Mo_2C$ Ceramics

  • Park, Dong-Soo;Lee, Yang-Doo;Taejoo Jung
    • The Korean Journal of Ceramics
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    • 제5권3호
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    • pp.230-234
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    • 1999
  • Ti(CN)-0.3mole% $Mo_2C$ ceramics were prepared by pressureless sintering. $Mo_2C$ dissolved in Ti(CN) more easily in a nitrogen environment than in the other environment because nitrogen forced Mo to form a solid solution, (Ti, No)(C, N). A "core-rim" structure developed within the grains. The boundary between the "core" and the rim was delineated by thermal etching in the sample with more than 2 mole% $Mo_2C$. The rim thickness and the grain size decreased as the $Mo_2C$ content increased. The hardness and the flexural strength showed maxima of 18.2 GPa and 1.23 GPa, respectively when the $Mo_2C$ content was 2 mole%. The post-sintering heat treatments improved the properties.oved the properties.

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Aqueous Processing of Textured Silicon Nitride Ceramics by Slip Casting in a Strong Magnetic Field

  • Zhu, Xinwen;Uchikoshi, Tetsuo;Sakka, Yoshio
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.866-867
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    • 2006
  • This work will report a highly textured ${\beta}-Si_3N_4$ ceramic by aqueous slip casting in a magnetic field and subsequent pressureless sintering, Effects of the sintering aids, polymer dispersant, pH and stirring time on the stability of the $Si_3N_4$ slurries were studied. The textured ${\beta}-Si_3N_4$ with 97 % relative density could be obtained by slip casting in a magnetic field of 12 T and subsequent sintering at $1800^{\circ}C$ for 1 h. The textured microstructure is featured by the alignment of c-axis of ${\beta}-Si_3N_4$ crystals perpendicular to the magnetic field, and the Lotgering orientation factor, f, is determined to be 0.8.

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Rapid Sintering Process of Ultra Fine WC-Co Hard Materials by High-Frequency Induction Heating

  • Kim, H.C;Oh, D.Y.;Jeong, J.W.;Shon, I.J.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2003년도 international symposium on advanced powder metallurgy
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    • pp.39-40
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    • 2003
  • 1) Using a developed high-frequency induction heated sintering method, the rapid densification of WC-Co hard materials was accomplished using ultra fine powders with 260 nm size within 1 minute. 2) The relative density of the composite was 99.5% for the applide pressure of 60MPa and the induced current for 90% output of total capacity. 3) The grain size of WC-Co hard materials is about 260nm and the average thickness of the binder phase determined is about 11nm. The fracture toughness and the hardness of this work 12 $MPa{\cdot}nm^2$, respectively. 4) Using pressureless sintering, we produced dense WC-Co hard materials with a relative density of 97% without applying pressure.

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대전방지용 Al2O3-SiC 복합세라믹 소결체의 제조 및 특성 (Fabrication and Characterisitics of Al2O3-SiC Ceramic Composites for Electrostatic Discharge Safe Components)

  • 김하늘;오현명;박영조;고재웅;이현권
    • 한국분말재료학회지
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    • 제25권2호
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    • pp.144-150
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    • 2018
  • $Al_2O_3-SiC$ ceramic composites are produced using pressureless sintering, and their plasma resistance, electrical resistance, and mechanical properties are evaluated to confirm their applicability as electrostatic-discharge-safe components for semiconductor devices. Through the addition of Mg and Y nitrate sintering aids, it is confirmed that even if SiC content exceeded 10%, complete densification is possible by pressureless sintering. By the uniform distribution of SiC, the total grain growth is suppressed to about $1{\mu}m$; thus an $Al_2O_3-SiC$ sintered body with a high strength over 600 MPa is obtained. The optimum amount of SiC to satisfy all the desired properties of electrostatic-discharge-safe ceramic components is obtained by finding the correlation between the plasma resistance and the electrical resistivity as a function of SiC amount.

방전플라즈마소결법으로 제조된 $ZrB_2$-ZrC 복합체의 결정립 방위분포 및 결정입계의 특성 (Characteristics of Grain Orientation and Grain Boundaries of the $ZrB_2$-ZrC Composites Densified by Spark Plasma Sintering)

  • 심승환;김경훈;심광보
    • 한국세라믹학회지
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    • 제38권10호
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    • pp.914-920
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    • 2001
  • 새로운 소결법인 방전플라즈마소결법(SPS: Spark Plasma Sintering)으로 제조된 $ZrB_2$-ZrC 복합체의 결정립 방위분포 및 결정입계의 특성을 EBSP(Electron Back-Scattered Pattern)법으로 분석하여 상압소결법(PLS, Pressureless Sintering)에 의한 시편과 비교하였다. 방전플라즈마 소결법으로 제조된 시편의 $ZrB_2$ 결정립은 상압소결된 시편과는 다르게 (0001)면이 시편표면에 수직한 배향(normal direction)을 나타냈으며, ZrC 결정립은 두 경우 무질서한 배향을 나타냈다. 결정입계 특성 분석에서 low angle $(<15^{\circ})$의 분포는 상압소결법인 경우 전체 입계 중 약 10%, 방전플라즈마 소결법은 8%로 두 소결체에서 큰 차이를 보이지 않았으나, CSL(Coincident Site Lattice) 입계의 분포에서는 방전플라즈마 소결법으로 제조된 복합체에서 $\Sigma$ 3,5,7,9,11의 CSL 분포가 상압소결법에 비해 높은 분율을 나타냈다.

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Processing and properties of $Al_{2}O_{3}/SiC$ nanocomposites by polycarbosilane infiltration

  • Jung-Soo Ha;Chang-Sung Lim;Chang-Sam Kim
    • 한국결정성장학회지
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    • 제12권2호
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    • pp.80-86
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    • 2002
  • $Al_{2}O_{3}/SiC$ nanocomposites were made by infiltrating partially sintered alumina bodies with polycarbosilane (PCS) solutions, which is a SiC polymer precursor, with pressureless sintering. The SiC content, densification, phases, strength, and microstructure were investigated with the processing parameters such as PCS solution concentration and heat treatment condition for PCS pyrolysis and sintering. The results were compared with those for pure alumina and nanocomposite samples made by the existing polymer precursor route (i.e. the PCS addition process). The SiC contents of up to 1.5 vol% were obtained by the PCS infiltration. PCS pyrolysis, followed by air heat treatment, was needed before sintering to avoid a cracking problem and to attain a densification as high as 98 % of theoretical. The nanocomposites exhibited significantly higher strength than pure alumina and those prepared by the PCS addition process despite larger grain size. Besides $\alpha-Al_{2}O_{3}/SiC$ and $\beta-SiC$ phases, mullite was present a little in the nanocomposites, which resulted from the reaction of $SiO_{2}$ in the pyrolysis product of PCS with the $Al_{2}O_{3}$ matrix during sintering. The nanocomposites had intagranular particles believed to be SiC, which is a typical feature of $Al_{2}O_{3}/SiC$ nanocomposites.