• Title/Summary/Keyword: Pressureless-sintering

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Densification Behavior and Microstructural Development of Nano-agglomerate Powder during Singering

  • Kang, Yun-Sung;Cha, Berm-Ha;Kang, Hyun-Goo;Lee, Jai-Sung
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.282-283
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    • 2006
  • Densification behavior of nano-agglomerate powder during pressureless sintering of Fe-Ni nanopowder was investigated in terms of diffusion kinetics and microstructural development. To understand the role of agglomerate boundary for sintering process, densification kinetics of Fe-Ni nano-agglomerate powder with different agglomerate size was investigated. It was found that activation energy for densification was lower in the small-sized agglomerate powder. The increase in the volume fraction of inter-agglomerate boundary acting as high diffusion path might be responsible for the enhanced diffusion process.

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Sintering Behavior of the Net-shaped Fe-8wt%Ni Nanoalloy Powder and Related Mechanical Property

  • Cha, Berm-Ha;Kang, Yun-Sung;Lee, Sung-Ho;Lee, Jai-Sung
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.501-502
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    • 2006
  • The present investigation has been performed on full densification behavior and mechanical property of the powder injection molded Fe-8wt%Ni nanoalloy powder. The net shaping process of the nanopowder was conducted by powder injection molding (PIM) process. The key-process for fabricating fully densified net-shaped nanopowder by pressureless sintering is an optimal control of agglomerate size of nanopowder. Enhanced mechanical property of PIMed Fe-Ni nanopowder is explained by grain refinement and microstructural uniformity.

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$\alpha-SiC $seed의 첨가가 상압소결된 $\beta-SiC$의 미세구조와 파괴인성에 미치는 영향 (Effect of $\alpha-SiC $seed on microstructure and fracture toughness of pressureless-sintered $\beta-SiC$)

  • Young-Wook Kim;Won-Joong Kim;Kyeong-Sik Cho;Heon -Jin Choi
    • 한국결정성장학회지
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    • 제7권1호
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    • pp.18-26
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    • 1997
  • 소결조제로 Y 3Alo012를 첨가한 {3- SiC 분말에 seed로서 1 wt%의 a- SiC 분말을 첨 가한 시편과 첨가하지 않은 시편을 1950$^{\circ}$C, argon 분위기에서 0.5~4시간 동안 소결하였다. S Seed로써 1 wt% a-SiC 분말의 첨가는 소결 도중에 길게 자란 업자틀의 성장을 가속시켰고, a a- SiC seed를 첨가한 시편에서 더 조대한 미세구조가 얻어졌다 .. a-SiC seed를 첨가하여 4시간 동안 소결한 시편의 파괴인성은 7.5 MPa'ml/2이었고, seed를 첨가하지 않은 시편의 파괴인성은 6 6.1 MPa'm1/2이었다 .. Seed를 첨가한 시편의 높은 파괴인성은 조대한 미세구조에 포함된 길게 자란 입자들에 의한 균열가교 기구의 활발한 작용에 기인한다.

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란타넘 산화물의 분산을 통해 향상된 파괴인성을 갖는 몰리브데넘 합금의 제조 (Fabrication of Molybdenum Alloys with Improved Fracture Toughness through the Dispersion of Lanthanum Oxide)

  • 최원준;박천웅;박정효;김영도;변종민
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.208-213
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    • 2019
  • In this study, lanthanum oxide ($La_2O_3$) dispersed molybdenum ($Mo-La_2O_3$) alloys are fabricated using lanthanum nitrate solution and nanosized Mo particles produced by hydrogen reduction of molybdenum oxide. The effect of $La_2O_3$ dispersion in a Mo matrix on the fracture toughness at room temperature is demonstrated through the formation behavior of $La_2O_3$ from the precursor and three-point bending test using a single-edge notched bend specimen. The relative density of the $Mo-0.3La_2O_3$ specimen sintered by pressureless sintering is approximately 99%, and $La_2O_3$ with a size of hundreds of nanometers is uniformly distributed in the Mo matrix. It is also confirmed that the fracture toughness is $19.46MPa{\cdot}m^{1/2}$, an improvement of approximately 40% over the fracture toughness of $13.50MPa{\cdot}m^{1/2}$ on a pure-Mo specimen without $La_2O_3$, and this difference in the fracture toughness occurs because of the changes in fracture mode of the Mo matrix caused by the dispersion of $La_2O_3$.

초음파 분무 열분해법으로 제조한 텅스텐 분말의 상압소결과 미세조직 (Pressureless Sintering and Microstructure of Pure Tungsten Powders Prepared by Ultrasonic Spray Pyrolysis)

  • 허연지;이의선;오승탁;변종민
    • 한국분말재료학회지
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    • 제29권3호
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    • pp.247-251
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    • 2022
  • This study demonstrates the effect of the compaction pressure on the microstructure and properties of pressureless-sintered W bodies. W powders are synthesized by ultrasonic spray pyrolysis and hydrogen reduction using ammonium metatungstate hydrate as a precursor. Microstructural investigation reveals that a spherical powder in the form of agglomerated nanosized W particles is successfully synthesized. The W powder synthesized by ultrasonic spray pyrolysis exhibits a relative density of approximately 94% regardless of the compaction pressure, whereas the commercial powder exhibits a relative density of 64% under the same sintering conditions. This change in the relative density of the sintered compact can be explained by the difference in the sizes of the raw powder and the densities of the compacted green body. The grain size increases as the compaction pressure increases, and the sintered compact uniaxially pressed to 50 MPa and then isostatically pressed to 300 MPa exhibits a size of 0.71 m. The Vickers hardness of the sintered W exhibits a high value of 4.7 GPa, mainly due to grain refinement.

Application of Mechanochemical Processing for Preparation of Si3N4-based Powder Mixtures

  • Sopicka-Lizer, Malgorzata;Pawlik, Tomasz
    • 한국세라믹학회지
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    • 제49권4호
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    • pp.337-341
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    • 2012
  • Mechanochemical processing (MCP) involves several high-energy collisions of powder particles with the milling media and results in the increased reactivity/sinterability of powder. The present paper shows results of mechanochemical processing (MCP) of silicon nitride powder mixture with the relevant sintering additives. The effects of MCP were studied by structural changes of powder particles themselves as well as by the resulting sintering/densification ability. It has been found that MCP significantly enhances reactivity and sinterability of the resultant material: silicon nitride ceramics could be pressureless sintered at $1500^{\circ}C$. Nevertheless, a degree of a silicon nitride crystal lattice and powder particle destruction (amorphization) as detected by XRD studies, is limited by the specific threshold. If that value is crossed then particle's surface damage effects are prevailing thus severe evaporation overdominates mass transport at elevated temperature. It is discussed that the cross-solid interaction between particles of various chemical composition, triggered by many different factors during mechanochemical processing, including a short-range diffusion in silicon nitride particles after collisions with other types of particles plays more important role in enhanced reactivity of tested compositions than amorphization of the crystal lattice itself. Controlled deagglomeration of $Si_3N_4$ particles during the course of high-energy milling was also considered.

질화규소의 소결첨가제의 공침법에 의한 균일혼합 (Homogeneous Mixing of Si3N4 with Sintering Additives by Coprecipitation Method)

  • 김지순
    • 한국세라믹학회지
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    • 제30권10호
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    • pp.829-837
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    • 1993
  • Chemically and geometrically homogeneous mixing of Si3N4 powders with sintering additives(YAG, 3Y2O3$.$5Al2O3) was attempted via coprecipitation method. X-ray dot maps for the additive elements(Al and Y) showed that the additives are evenly distributed in the powder mixture prepared by coprecipitation method(CP). TEM observation of the coprecipittion-treated Si3N4 powders revealed that they are covered with extremely fine crystallites of additive. The shift in isoelectric point(IEP) of Si3N4 powders from pH 6.7 to pH 7.9 after coprecipitation mixing gave another evidence for coating of Si3N4 powders with YAG additives. SIMS analysis for composition on the surface and in the matrix of mixed powders showed that the YAG additives are highly enriched on the surface of coprecipitation-treated Si3N4 powders. Especially when a small amount of additive was used, the effect of homogeneous additive distribution on densification was preceptible: After pressureless-sintering of powder compacts containing 5 mol% YAG at 1800$^{\circ}C$ for 0.5h, a sintered density of 96.5% theoretical was obtained from the specimens prepared bycoprecipitation in comparison with 93.8% from the mechanically-mixed one.

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출발상 제어에 의한 자기복합화 미세구조의 탄화규소 세라믹스 제조 (Preparation of Silicon Carbide Ceramics with Self-reinforced Microstructure by the Control of Starting Phases)

  • 이종국;강현희;이은구;김환
    • 한국세라믹학회지
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    • 제34권12호
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    • pp.1240-1246
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    • 1997
  • Silicon carbides with self-reinforced microstructure which hore a small grain matrix and dispersed large grains with rod-like type were prepared by the liquid-phase sintering and the control of starting phases of raw materials. The specimens with self-reinforced microstructure could be obtained from the compacts with mixed compositions of $\alpha$-SiC and 10-50 % $\beta$-SiC powders and by the pressureless sintering at 185$0^{\circ}C$ for 5h. Large grains with rod or plate-like types were 4H-SiC and small grains with equi-axed type were 6H-SiC. Fracture grains with rod or plate-like types were 4h-SiC and small grains with equi-axed type were 6H-SiC. Fracture toughness of specimens with self-reinforced microstructure was increased by the crack deflection and formation of microcracking due to the existence of rod-like large grains during crack propagation.

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상압소결에 의하여 제조된 SiC-AlN 복합체에서의 고용체 형성과 미세구조 (Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN Composite)

  • 이종국;김덕준;김환
    • 한국세라믹학회지
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    • 제33권7호
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    • pp.785-792
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    • 1996
  • Formation of Solid Solution and Microstructure in Processureless sintered SiC-AlN compo-site using oxides as a sintering aid at 185$0^{\circ}C$ and 195$0^{\circ}C$ Regardless of SiC/AlN ratio in composition most of sintered specimens showed he complex structure mixed with 2H solid solution and SiC particles. High sintering temperature and large AlN content in starting composition enhanced the formation of 2H solid solution in sintered specimen 2H solid solution showed the spherical shape and core-rim structure. AlN content in the core is higher than that in the rim but SiC content . The size of 2H solid solution on fracture showed the transgranular fracture mode compared with the dispersed SiC particles which showed the intergranular fracture mode.

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상압소성된 $TiC-TiB_2$ 복합내화재의 미세구조 (On the microstructure of pressureless sintered $TiC-TiB_2$ composite refractory)

  • 심광보;김현기;오근호
    • 한국결정성장학회지
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    • 제7권4호
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    • pp.632-639
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    • 1997
  • 단일상으로서는 치밀한 소결이 힘든 TiC 와 $TiB_2$ 혼합조성을 상압소결하여 얻어진 TiC-$TiB_2$ 고온복합체의 소결밀도와 미세구조를 연구하였다. 소성조제의 임계첨가량은 1 wt% Fe 및 3 wt% Ni으로 최대 소결밀도는 약 95%이었다. TiC-$TiB_2$ 복합체의 미세구조에서 TiC상은 matrix로서 $TiB_2$입자성장을 저지하였고, wave 흑은 계단식 상계면의 존재는 석출된 Ni-rich phases가 소결중 액상으로 존재하다가 냉각시 고화한 것으로 TEM분석결과 확인할 수 있었다. 또한, 이들 Ni-rich phases는 matrix grain안에서 dislocation형성 요인으로 작용하고 있음이 확인되었다.

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