• Title/Summary/Keyword: Pressure Vessel Steel

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Study on the hydrogen embrittlement crack susceptibility of stainless steel overlaid weld metal (1) (스테인레스강 Overlay용접부의 수소취화 균열감수성에 관한 연구 1)

  • 이영호
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.39-52
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    • 1990
  • The research is to insure the soundness of the stainless steel overlaid weld metal(21/4Cr-IMo steel + SUS 309L) for a pressure vessel application. Detail studies were conducted for the PWHT influence on the micrstructure and intergranular corrosion characteristics of the overlaid weld metal as well as initiation of hydrogen embrittlement crack(or Disbonding) when welded metal are exposed to the hydrogen atmosphere. Hydrogen was experimentally charged to the overlaid weld metal in order to study PWHT effect on the susceptibility of hydrogen embrittlement crack. The results of this research are as follows: 1. At the bond region, austenite grain of the stainless steel side became coarsed and Cr23C6 type carbide was precipitated at the coarsed austenitic grain boundaries. Intergranular Corrosion width(by Straiss test) increased with increasing PWHT temperature and PWHT time.

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Clad강의 debonding 현상에 대한 연구 2

  • 윤중근;김희진
    • Journal of Welding and Joining
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    • v.5 no.4
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    • pp.22-27
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    • 1987
  • The debonding of clad steel was often occurred at interface between stainless steel and carbon steel during the fabrication of pressure vessel. In order to clarify the causes of debonding phenomena, the fabrication sequences were fully analyzed. As a result, possible factors were noticed for causing the debonding of clad steel, that is, thermal treatment on weldment and welding. Moreover the existence of hydrogen diffused from surroundings also expedites the debonding of clad steel. In this stud, the effect of welding thermal cycle, hydrogen and mixed condition under thermal treatment on the interfacial strength of clad steel were investigated to understand the debonding mechanism of clad steel. From this study, it has been confirmed that the interfacial strength of clad steel was remarkablely deteriorated due to welding and/or existence of hydrogen under thermal treatment. In the case of welding thermal cycle effect, the higher temperature at interface experienced by welding, the more reduction in interfacial strength of clad steel resulted in. And the existence of diffusible hydrogen also reduced the interfacial strength. It is also found that the interfacial strength of clad steel became much lower value than that of the as-received plate under coexistence of above mentioned factors.

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Anisotropic continuum damage analysis of thin-walled pressure vessels under cyclic thermo-mechanical loading

  • Surmiri, Azam;Nayebi, Ali;Rokhgireh, Hojjatollah;Varvani-Farahani, Ahmad
    • Structural Engineering and Mechanics
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    • v.75 no.1
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    • pp.101-108
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    • 2020
  • The present study intends to analyze damage in thin-walled steel cylinders undergoing constant internal pressure and thermal cycles through use of anisotropic continuum damage mechanics (CDM) model coupled with nonlinear kinematic hardening rule of Chaboche. Materials damage in each direction was defined based on plastic strain and its direction. Stress and strain distribution over wall-thickness was described based on the CDM model and the return mapping algorithm was employed based on the consistency condition. Plastic zone expansion across the wall thickness of cylinders was noticeably affected with change in internal pressure and temperature gradients. Expansion of plastic zone over wall-thickness at inner and outer surfaces and their boundaries demarking elastic and plastic regions was attributed to the magnitude of damage induced over thermomechanical cycles on the thin-walled samples tested at various pressure stresses.

Evaluation of Influence on the Fatigue Strength of Residual Stresses at the Welded Toe of Welded Structure. (용접구조물 요접토우부의 잔류응력이 피로강도에 미치는 영향 평가)

  • 차용훈;김하식;김일수;성백섭
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.7-13
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    • 2001
  • This Study is to investigate the influence of weld residual stresses on the fatigue crack growth behaviors in pressure ves-sel reinforcement. In order to perform this study, the automatically welded specimens are prepared. The material is ASTM A516 grade 60 steel used in pressure vessel mainly. For pad-on-plate of skip welding continuous welding and PWHT specimen, fatigue crack initiation is generally initiat-ed at weld starting and end toe zone, and ruptured at weld starting toe zone, Fatigue life if pad-on-plate continuous speci-men is increased more than that of pad-on-plate skip fillet welding specimene about 85% under low load, about 20% under high load, and decreased than that of two-pad continuous welding specimen about 85%. In da/dN-$\Delta$ Κ curve under low load, pad-on-plate skip fillet welding specimen showed retardation on the initial crack, and the fatigue crack growth rate at the low region of $\Delta$Κ greater specimene E(3.8{\times}10^{-6}$mm/cycle). And the fatigue life of welding specimen was smaller than that of PWHT specimen.

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Integrity Evaluation of Agitating Axis and Blade in the Organic Waste Reactor (유기성 폐기물 반응기 내부 교반 축 및 블레이드 건전성 평가)

  • Yun, Yu Seong
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.1-6
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    • 2017
  • Modern society has been experiencing by population growth and urbanization that bring, a change of eating habits which has occurred a various types of waste in a large amount. Even though these wastes are required an immediate treatment with difficulties unsanitary handling and existing waste treatment method are by incineration, fermentation, drying and etc. however a bad smell occurs after the treatment that need's a lot of energy in processing organic wastes with high moisture contents and wasteful and inefficient problem. The strength assessment of the organic waste agitating vessel is required in terms of safety due to the differences of loading on the shaft that was treated by agitating the mixture of food waste. The damage of agitating axis is depended on steam pressure, temperature condition and the force moment that exerted by the food waste. Thus the strength assessment and stability evaluation are very important, especially to handle a hard waste. In this study the rotation capacity of agitation is about 5 tons considering general structural rolled steel pressure vessel strength and steam pressure. The purpose is to estimate the safety and strength evaluation for a agitator axis and impellers according to the rotating angle of the axis under the condition of the 3.2 ton capacity reactor.

Evaluation of J-R Curve and Tmat of SA 508C-3 Steel at Elevated Temperature (SA 508C-3강의 고온에서 J-R Curve 및 Tmat의 평가)

  • Lim, Man-Bae;Cha, Gee-Jun
    • Journal of Ocean Engineering and Technology
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    • v.12 no.3 s.29
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    • pp.60-67
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    • 1998
  • In this study, the J-Resistance Curve and material tearing modulus of SA508-C3 steel, which is one of the used nuclear pressure vessel steel, are measured ar room temperature, $200^{circ}C$ and $300^{circ}C$ according to load ratio analysis and ASTM E813, ASTM E1152, respectively. It is observed that J-R curve and Tmat value decrease as the temperature level increase. Applicability of $T_j$ proposed by Paris et al as instability parameter for ductile material is investigated. It is concluded that results are the $T_j$ parameter may be used as a crack instability parameter.

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The Prediction of Fatigue Damage for Pressure Vessel Materials using SH Ultrasonic Wave (압력용기 고온 고압부의 피로손상 예측을 위한 SH 초음파 평가 기법 개발)

  • Kang, Yong-Ho;Chung, Yong-Keun;Park, Jong-Jin;Park, Ik-Min
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.678-683
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    • 2003
  • Ultrasonic method using SH(shear horizontal) wave has been developed to determine the surface damage in fatigued material. Fatigue damages based on propagation energy were analyzed by multiregression analysis and phase measurement in interrupted fatigue test specimen including CrMoV and 12Cr alloy steel. From the test results, as the fatigue damage increased the propagation time of the launched waves increased and amplitude of wavelet decreased. Also, analysis for the waveform modulation showed a reliable estimation, with confidence limit of 97% for 12Cr steel and 95% for CrMoV steel, respectively. Therefore, It is thought that SH ultrasonic wave technique can be applied to determine fatigue damage of in-service component nondestructively.

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Through Thickness Microstructure and Mechanical Properties in a Forged Thick Section Mod. 9Cr-1Mo Steel (고온 원자로용 Mod. 9Cr-1Mo강 후판재의 깊이에 따른 미세조직 및 기계적 특성 변화)

  • Lee, Sun-Hee;Park, Sang-Gyu;Kim, Min-Chul;Lee, Bong-Sang;Kim, Sun-Jin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.2
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    • pp.42-47
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    • 2011
  • The purpose of this study is to investigate the effects of through thickness on the mechanical properties and microstructural features in Mod. 9Cr-1Mo steels for RPVs. The microstructures at all locations were typically tempered martensite, but small amount of delta ferrite was observed at the center region. The prior austenite grain size increased with the depth from the surface. The yield strengths of center and 1/4T location were higher than that of surface by 30MPa. The impact toughness of center was low compared to those of other specimens. Also, upper shelf energy was low at the center. The toughness deterioration in center might be caused by larger size of the prior austenite grains and existence of the delta ferrite.

Evaluation of Deformation Behavior of Nuclear Structural Materials under Cyclic Loading Conditions via Cyclic Stress-Strain Test (반복 응력-변형률 시험을 통한 반복하중 조건에서 원전 주요 구조재료의 변형거동 평가)

  • Kim, Jin Weon;Kim, Jong Sung;Kweon, Hyeong Do
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.13 no.1
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    • pp.75-83
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    • 2017
  • This study investigated deformation behavior of major nuclear structural materials under cyclic loading conditions via cyclic stress-strain test. The cyclic stress-strain tests were conducted on SA312 TP316 stainless steel and SA508 Gr.3 Cl.1 low-alloy steel, which are used as materials for primary piping and reactor pressure vessel nozzle respectively, under cyclic load with constant strain amplitude and constant load amplitude at room temperature (RT) and $316^{\circ}C$. From the results of tests, the cyclic hardening and softening behavior, stabilized cyclic stress-strain behavior, and ratcheting behavior of both materials were investigated at both RT and $316^{\circ}C$. In addition, appropriate considerations for cyclic deformation behavior in the structural integrity evaluation of major nuclear components under excessive seismic condition were discussed.

AUTOMATIC MULTITORCH WELDING SYSTEM WITH HIGH SPEED

  • Moon, H.S;Kim, J.S.;Jung, M.Y.;Kweon, H.J.;Kim, H.S.;Youn, J.G.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

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