• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.391-394
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• 2006

In this paper, a criterion on enclosed die forging with a double action link type hydraulic die set is presented. Operational principle of the die set in enclosed die forging is introduced with emphasis on force transfer from the press and the hydraulic system to the material through links, die components and punches. Force transfer mechanism is examined and three different modes are introduced. Requirements on force equilibrium are applied to the three force transfer modes and a criterion on enclosed die forging with a double action link type hydraulic die set is drawn. The criterion is discussed to minimize forming load.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 추계학술대회논문집
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• pp.86-94
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• 1995

The rotary forging process has a potential for producing high-precision parts because of smaller forging forces and incrementally controlled deformation, especially in cold forging of intricate parts to net shape. But while thin circular plate are made by rotary forging, center thinning and fracture will occur under given conditions. The trouble has seriously influenced the quality of products and the spreading of this technique. This paper intends to explain the phenomenon of center thinning and gives a criterion of it. In order to confirm the validity of the proposed criterion, experiments have been carried out by using the rotary forging press which has been designed and constructed in our laboratory.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1995년도 제2회 단조심포지엄 단조기술의 진보
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• pp.180-187
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• 1995

Helical gears are machined from blanks, which are usually prepared by forging cylindrical billets at high temperatures through buster, blocker and finisher processes. As dimensions of the blank are closer to those of the machined part, machining cost can be more reduced. Therefore, there are a lot of efforts being made to optimize the forging processes in order to produce near-net shaped blanks. In the present investigation, a rigid viscoplastic finite element technique was used to analyze a helical gear blank hot forging processes and deformation, strain and temperature distributions, forging load variations during forging were obtained. In the paper, it is discussed how these results can be utilized to optimize die design, billet dimensions and press usage.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.180-183
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• 2005

The purpose of this study is to evaluate a closed-die forging method for large crank throw using analytical and numerical approaches. A closed-die forging equipment with wedge and links was proposed to forge large crank throw using kinematic analysis. The minimum press capacity for the closed-die forging was established using the comprehensive FEA.

• Advances in concrete construction
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• 제6권5호
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• pp.509-525
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• 2018

In this paper the application of forging process as benefit technique in Reinforced Concrete (RC) beam bars and comparison to lap splices was experimentally investigated with four concrete beam specimens with same dimensions and reinforcement details. The reference specimen was with no splices and the other three beams were with different splices (100% forging in the middle, 50% forging, and 100% lap splices in the middle). Beams were tested with the four points load system. Experimental test results indicated that using forging process as new bar splicing method can have high effects on increasing ductility and energy dissipation of concrete structures. It also proved that this method increased the flexural rigidity, energy absorption, and ductility of the RC beams. And also this research results showed that the flexural capacity and ductility of the beam with 50% forging were respectively increased up to 10% and 75% comparing to that of reference specimen, but the energy absorption of this beams was decreased up to 27%. The ductility of beam with 50% forging was increased up to 25% comparing the ductility of beam with 100% forging.

• 소성∙가공
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• 제32권3호
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• pp.145-152
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• 2023

The Inconel 706 alloy is a nickel-based super alloy and requires a large load for hot forging due to its excellent mechanical properties at high temperature. Rotary forging process is an innovative metal forging process where workpiece is gradually deformed by the revolving conical upper die with an inclination angle. This process allows that the workpiece is partially in contact with an upper die during the process so that the press force is considerably lower compared with the conventional upsetting process. In this study, experiments of rotary forging process and conventional upsetting process for cylindrical parts using Inconel 706 where conducted to investigate the formability of rotary forging process. And microstructure analysis and mechanical properties of Inconel 706 were performed to investigate the effect of rotary forging process on the material property.

• 소성∙가공
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• 제12권2호
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• pp.83-87
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• 2003

Current state of plastic processes of steel bearing parts is surveyed. According to the advances in plastic forming technologies and their great advantage to mass production, plastic processes are adopted in manufacturing majority of bering parts. The rings are forged or ring rolled and the rolling elements, i.e, balls or rollers are cold formed before fine machining. Bearing's steel retainers are mainly press formed using cold rolled seel strips. Including the general explanation about above processes, some details of forging technology, control of forging temperature and after cooling process, and examples of computer simulation are described.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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• pp.152-157
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• 2003

A typical die-set for enclosed-die forging of half axle gears in double action hydraulic press is presented, the important factors those influence on precision forming of half axle gears are analyzed, warm forming process of half axle gears is simulated by FEM software $DEFORM\_3D$. The results show, that proper die structure and dimension, suitable web thickness and position can improve material filling, ensure full filling of tooth cavity.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1995년도 Proceedings of the Korea Automation Control Conference, 10th (KACC); Seoul, Korea; 23-25 Oct. 1995
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• pp.138-141
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• 1995

This paper describes a 3-dimensional measuring method for cylindrical huge ingot pressed with forging machine. Target ingot we consider here is rotated around a fixed axis during measurement. Using an image processing technique every profile of cross-section is obtained, and 3D image is reconstructed. One method to calibrate the system setting is also presented. Experimental results reveal that the method are applicable and the algorithm is feasible.

• 소성∙가공
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• 제30권1호
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• pp.35-42
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• 2021

Magnesium alloys are used in electronic devices such as laptops due to their lightweight features as well as vibration absorption and electromagnetic shielding properties. However, the precision of electronics is limited by the large number of small and precise ribs, the cost-effective manufacture of which requires appropriate technology. Plate forging is an efficient manufacturing process that can address these challenges. In this study, plate forging of magnesium alloys was investigated specifically for the fabrication of laptop cover. The plate forging process with back-pressure was used for near-net shape formation. Finite element analysis was used to select appropriate variables for back-pressure formation to generate ribs of various sizes and shapes without defects. The reliability of the analysis was verified to manufacture the prototype. The effect of back-pressure can be verified via fabrication of prototypes as well as structure and forming analysis based on finite element method. The process design factor of back-pressure increases formability without defects of under-filling and flow-through. Moreover, the tensile strength was maintained even after high temperature plate forging at 370 ℃, and the elongation was improved.