• Design & Manufacturing
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• 제15권3호
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• pp.19-25
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• 2021

The bending process of a press die is to bend a flat blank to the required angle. There are V-bending, U-bending, Z-bending, O-bending etc. for bending processing, and the basic principle of calculating the unfolding length of die processing is used as the neutral plane length. Since the constant of the length value of the neutral surface is different depending on the type of bending, it is impossible to accurately calculate it. In particular, Z-bending processing is performed twice, and it is set on the upper and lower surfaces of the blank, and bending processing occurs at the same time as the upward and downward bending, and the elongation of the material occurs and the material increases. It is not possible to check with the calculated value, and it occurs in many cases where the mold is modified after start-up. This study aims to minimize die modification by developing a formula to calculate the development length of Z-bend.

• 한국해양공학회지
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• 제22권6호
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• pp.75-82
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• 2008

Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform￡d plate is minimized by the IDA algorithm.

• Structural Engineering and Mechanics
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• 제7권5호
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• pp.457-471
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• 1999

In this paper, different curvature-rates are controlled to highlight the characteristic of viscoplastic response in cyclic bending tests. The curvature-ovalization apparatus, which was designed by Pan et al. (1998), is used for conducting the curvature-controlled experiments on thin-walled tubular specimens for AISI 304 stainless steel under cyclic bending. The results reveals that the faster the curvature-rate implies, the fast degree of hardening of the metal tube. However, the ovalization of the tube cross-section increases when the curvature-rate increases.

• 디자인학연구
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• 제18권4호
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• pp.155-164
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• 2005

가구디자인의 분야는 다른 제품디자인 분야와 다르게 순수 디자인영역과 함께 스튜디오작업을 병행하는 경우가 많다. 이러한 경우는 대량 생산하는 산업가구보다는 다품종 소량생산이나 맞춤형 주문가구, 혹은 부가가치를 극대화한 작품가구 등을 들 수 있으며, 이러한 작업은 주로 소규모의 공방에서 이루어진다. 이와 같은 소규모 가구 스튜디오에서의 디자인과 제작은 대량생산에 비해 형태와 조형성애서 비교적 자유로울 수 있으며 그에 대한 대표적 조형의 요소는 '곡선'이라고 볼 수 있다. 나무는 그 재료적 특성 상 원목의 곡선 카빙을 제외한 자유로운 곡선의 조형이 까다롭기 때문에 특별한 벤딩기법을 적용해야하는데 이를 위해서 본 연구에서는 베큠프레스의 벤딩기법의 효용성과 가능성을 연구하였다. 베큠프레스의 특징과 다양한 기능분석 및 이를 바탕으로 한 기법개발과 실험을 통해서, 특히 가구디자이너를 위한 소규모 스튜디오에서의 베큠프레스의 효율성과 생산성의 가치를 파악하고 보다 효과적인 벤딩의 작업성을 위해 적절한 충족조건 등을 찾아내고자 하였다.

• Structural Engineering and Mechanics
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• 제2권1호
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• pp.63-80
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• 1994

A cable is considered as a system of helical wires and a core with distributed dry friction forces at their interfaces. Deformations of the cable subjected to a uniform bending are analyzed. It is shown that there is a critical bending curvature when a slip at the wire-core interface occurs. It originates at the neutral axis of the cross section of the cable and then spreads symmetrically over the cross section with the increase of bending. The effect of slippage on the cable stiffness is investigated. This model is also used to analyze a cable under the quasi-static cyclic bending. Explicit expression for the hysteretic losses per cycle of bending is derived. Numerical examples are given to show the influence of dry friction and helix angle on the bending stiffness and hysteretic losses in the cable.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.416-421
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• 2002

The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

• 한국정밀공학회지
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• 제17권9호
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• pp.62-69
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• 2000

Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

• Steel and Composite Structures
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• 제8권2호
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• pp.99-114
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• 2008

This paper presents the theoretical simulation of the response of 1020 carbon steel tubes subjected to symmetric and unsymmetric cyclic bending with or without external pressure by using the endochronic theory. Experimental data of 1020 carbon steel tubes tested by Corona and Kyriakides (1991) were used for evaluating the theoretical simulation. Several cases were considered in this study, they were symmetric bending without external pressure, symmetric bending with external pressure, unsymmetric bending without external pressure, and unsymmetric bending with external pressure. The responses of the moment-curvature, ovalization-curvature and ovalization-number of cycles with or without external pressure were discussed. It has been shown that the theoretical simulations of the responses correlate well with the experimental data.

• 임산에너지
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• 제21권2호
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• pp.10-16
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• 2002

소나무, 낙엽송 및 잣나무 간벌재를 재료로 가압압력과 열압시간을 달리하여 톱밥 보드를 제조하고, 이들이 보드의 물성에 미치는 영향을 조사하였다. 두께 팽창율과 흡수율은 열압시간이 증가함에 따라 감소하였으며, 휨강도와 경도는 열압시간이 증가함에 따라 증가하였다. 톱밥보드의 물성은 가압압력 보다 열압시간에 의해 영향을 받음을 알 수 있었고, 수종간 비교에서는 뚜렷한 경향을 발견 할 수 없었다.

• 한국기계가공학회지
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• 제10권6호
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• pp.56-62
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• 2011

In this study, a method for the press forming of rectangular aluminium tube has been proposed. Rectangular aluminium tube has high stiff as the cold steel which can be lighter over 30% weight. It is increased every year by being recycled over 80%. Press die consists of punch, wing-die and holder for aluminium tube bending. When punch is applied with aluminium tube, holder is operated as same punch and wing-die is rotated through hinge. Stress-strain relations and springback are considered by bending angle of aluminium tube. In this study, the behaviors on tubes of square aluminium and rectangular aluminium with different thickness and area are established by the analysis of $DEFORM^{TM}$-3D program. Reducing fuel consumption is expected by using the aluminium tube deformation and it becomes the lightweight through recycling.