• Title/Summary/Keyword: Precision screw

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Analysis of Scoliosis Correction Effects according to Instrumentation Devices using a Finite Element Model (유한요소 모델을 이용한 척추 측만증 교정 시 교정 기구에 따른 효과 분석)

  • 김영은;손창규;이광희;최형연;이춘기
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.157-163
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    • 2004
  • Scoliosis is a complex musculoskeletal dieses requiring 3-D treatment with surgical instrumentation. To investigate the effects of correction surgery, a finite element model of personalized model of the scoliotic spine that will allow the design of clinical test providing optimal estimation of the post-operation results was developed. Three dimensional skeletal parts, such as vertebrae, clavicle and scapular were modeled as rigid bodies with keeping their morphologies. Kinematical joints and spring elements were adapted to represent the inter-vertebral disc and ligaments respectively. With this model, two types of surgery procedure, distraction procedure with Harrington device and rod derotation procedure with pedicle screw and rod system had been carried out. The obtained simulation results were comparatively corresponding to the post operational outcomes and successfully demonstrated qualitative analysis of surgical effectiveness. From this analysis, it has been found that the preparing of appropriate rod curvature and its insertion was more important than just performing the excessive derotation for scoliosis correction.

Development of a New Climbing Mechanism for Inter-Block Welding in Shipbuilding (선체 블록내 용접을 위한 새로운 승월 메커니즘 개발)

  • 정원지;김기정;김성현;박명환;신기수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.434-437
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    • 2004
  • This paper presents the development of a new climbing mechanism for inter-block welding in Shipbuilding. The climbing mechanism is that it is career type of robot that can pass over block interval for welding of interblock in shipbuilding. The point part of mechanism is that move ballscrew. The Ballscrew`s capacity account and dynamic analysis of leg part are achieved through this paper. Force and torque analysis were achieved by simulation. This can have strong point in side of cost-cutting and welding amount of work than existent method.

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Global Stage of Reproducibility Experiment for Single Point Diamond Turning (초정밀 선삭가공을 위한 글로벌스테이지의 재현성 실험)

  • Park, Dae-Kwang;Kwak, Nam-Su;Kwon, Dae-Ju;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.982-988
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    • 2013
  • With conventional positioning apparatus, it is very difficult to simultaneously achieve the desired driving range and precision at the sub-micrometer level. Generally, lead screw and friction drive, etc., have been used as servo control systems. These have large driving ranges, and high-speed positioning is feasible. In this study, we present a global servo system controlled by a laser interferometer acting as a displacement measurement sensor for achieving positioning accuracy at the sub-micrometer level.

Improvement of the Thermal Characteristics of Synchronous Linear Motors through Structure Change (Synchronous Linear Motor의 구조변경에 의한 열특성에 개선)

  • 은인웅;이춘만;정원지;최영휴
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.367-370
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    • 1997
  • Linear motors can drive a linear motion without intermediate gears, screws or crank shafts. Linear motors can successfully replace ball lead screw in machine tools because they have a high velocity, acceleration and good positioning accuracy. On the other hand, linear motors emit large amounts of heat and have low efficiency. In this paper, the thermal behavior of a synchronous linear motor with high velocity and force is analyzed. To improve the thermal characteristics of the linear motor, structure of linear motor and cooler is changed. Some effects of an integrated cooler, an U-cooler and a thermal symmetrical cooler are presented.

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Calculation of rotational angle of the Linear Hotwire Cutting System for VLM-S (VLM-S용 선형열서절단기의 회전각 계산과 적용예)

  • 이상호;안동규;최홍석;양동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.883-886
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    • 1997
  • In all Rapid Prototyping (RP) processes, a CAD solid model is sliced ito thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same tim, bonded onto the previous layer; the stacked layers form a physical part of the model. The objective of this study is to develop a methode for calculating the rotational angle(θ/sub x/, θ/sub y/) of the linear hotwire cutting system in the three-dimensional space for the Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-S). In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such s a screw, an extruded cross, and a figure of Sonokong, were made using the data obtaiend from the method.

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Ultra Miniature Eddy Current Sensor with 3 Axes for On-Machine-Measurement (기상측정용 3축 구조의 초소형 와전류 센서 개발 및 평가)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.27-32
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    • 2010
  • The OMM(On-Machine-Measurement) system has many advantages compare to conventional measurement in the way the time and cost. But, the sensor suitable to OMM system is restrictive use. Touch trigger probe sensor has long time for measurement and non-contact sensor has directional demerit. Because the long mechanical parts such as gear and lead screw for pump, injector and machine tools has big and heavy, unclamp and transferring for measurement in machining process is very difficult. This paper presents a development of ultra miniature eddy current displacement sensor with 3 axes for On-Machine-Measurement system. The accuracy of the sensor is experimentally proved in the grinding machine. In experimental results, the accuracy has under ${\pm}5\;{\mu}m$.

MACHINE TOOL TECHNOLOGY; THE PRESENT AND THE FUTURE (9) (공작기계 기술의 현재와 미래(9))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.5-18
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    • 1995
  • 연삭 가공은 인류가 생존을 위한 도구를 만들 때 사용한 2,000년 이상의 가장 긴 역사를 가지는 가공법이며 다른 기계에서 가공된 것을 마지막으로 마무리(Finishing)작업을 하는 가공이다. 연삭 공작기계 발달은 숫돌(Grinding wheel) 기술 발달과 연삭가공 기술 발달과 더불어 진행되어 왔다. 기록에 의하면 1846년 미국에서 선반에 숫돌을 붙인 장치가 등장했으며 이것이 세계 최초의 연삭반이라고 볼 수 있다. 미국 Brown & Sharp사는 1876년 만능 연삭기를 제작했고 미국 Norton사가 평면 연삭기(Surface Grinding Machine)를 제작하였다. 숫돌(Grinding wheel)의 원료인 Carborundum의 제조 방법을 1891년에 Norton사에서 발명하였으며 원통 연삭반은 그 회사가 1901년에 제작하였다. 1924년 Swiss에서 Lead screw 연삭기를 제작하였으며 1930년에 독일 Berlin 대학의 Schesinger 교수가 연삭이론의 기초가 되는 연삭력에 대한 이론을 발표하였다.

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Improvement of the Thermal Characteristics of Synchronous Linear Motors Through Insulation (단열에 의한 동기식 리니어모터의 열특성 향상)

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.123-130
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    • 2002
  • Linear motors can drive a linear motion without intermediate gears, screws or crank shafts. Linear motors can successfully replace ball lead screw in machine tools because they have a high velocity, acceleration and good positioning accuracy. On the other hand, linear motors emit large amounts of heat and have low efficiency. In this paper, heat sources of a synchronous linear motor with high velocity and force measured and analyzed. To improve the thermal characteristics of the linear motor, an insulation layer with low thermal conductivity is inserted between cooler and machine table. Some effects of the insulation layer are presented.

Evaluation of Displacement Measurement Technique Using Laser Speckle and Digital Image Correlation Method (레이저 스페클과 디지털 화상관련법을 이용한 변위 측정방법의 평가)

  • 강기주;이정현;전문창
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.47-54
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    • 2003
  • As a tool for strain measurement to work with screw driven or hydraulic material test systems, in which mechanical vibration is inherent, SSDG (Speckle Strain/Displacement Gage), ESP (Electronic Speckle Photography) and its 3-dimension version SDSP are evaluated for the theory and practical appliance. Through tension test of steel strips, their validity and shortcomings are examined. As the results, it has been shown that, although SSDG and ESP provide direct measurement of in-plane strain in one direction, they are so sensitive to the out-plane displacement. On the other hand, SDSP which is aided with DIC (Digital Image Correlation) technique to trace the movement of the speckles provides not only in-plane 2-dimensional displacement field, but also out-of-plane displacement simultaneously. However, because the DIC is time-consuming, not automated yet and it needs post-processing to evaluate strain from the displacement field, SDSP appears to be not adequate as a real time sensor.

Sliding Mode Control with Friction Observer for a Precise Mechanical System in the Presence of Nonlinear Dynamic Friction

  • Han, Seong-Ik
    • Transactions on Control, Automation and Systems Engineering
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    • v.4 no.4
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    • pp.296-304
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    • 2002
  • A position tracking control schemes on the precise mechanical system in presence of nonlinear dynamic friction is proposed. A nonlinear dynamic friction is regarded as the bristle friction model to compensate effects of friction. The conventional sliding mode controller often has been used as a non-model-based friction controller, but it has a poor tracking performance in high-precision position tracking application since it completely cannot compensate the friction effect below a certain precision level. Thus to improve the precise position tracking performance, we propose the sliding mode control method combined with the friction-model-based observer having tunable structure of the transient response. Then this control scheme has a good transient response as well as the high precise tracking performance compared with the conventional sliding mode control without observer and the control system with similar type of observer. The experiments on the bali-screw drive table with the nonlinear dynamic friction show the feasibility of the proposed control scheme.