• Title/Summary/Keyword: Precision optical alignment

Search Result 68, Processing Time 0.034 seconds

LIGA Technology and Its Application to Micro-molding (초소형 정밀 가공 기술 및 이를 이용한 정밀 사출품 제작 기술)

  • 박순섭;정석원;조진우;제태진;권태헌
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.1043-1046
    • /
    • 2000
  • By combination of X-ray lithography, electroplating and molding process, various microstructures have been produced. Specially, the alignment grooves for multi-fibers with submicron accuracy have been produced. This paper described a fabrication process of LICA molds and micro molding technique by using LIGA molds. The accuracy of the fabricated LIGA molds was less than 0.4${\mu}{\textrm}{m}$. The injection molded alignment grooves were very precise and had me surface roughness so that they could be successfully applicable to optical systems.

  • PDF

The development of automatic optical aligner with using the image processing (Image Processing을 이용한 자동 광 정렬 장치 개발)

  • Um, Chul;Kim, Byung-Hee;Kim, Sung-Geun;Choi, Young-Seok
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.536-539
    • /
    • 2002
  • In this paper, we developed the automatic optical fiber aligner by image processing and automatic loading system. Optical fiber is indispensable for optical communication systems that transmit large volumes of data at high speed, but super-precision technology in sub-micron units is required for optical axis adjustment, we have developed 6-axis micro stage system for I/O optical fiber arrays, the initial automatic aligning system/software for a input optical array by the image processing technique, fast I/O-synchronous aligning strategy, the automatic loading/unloading system and the automatic UV bonding mechanism. In order to adjust the alignment it used on PC based motion controller, a $10\mu\textrm{mm}$ repeat-detailed drawing of automatic loading system is developed by a primary line up for high detailed drawing. Also, at this researches used the image processing system and algorithm instead of the existing a primary hand-line up. and fiber input array and waveguide chip formed in line by automatic. Therefore, the developed and manufactured optical aligning system in this research fulfills the great role of support industry for major electronics manufacturers, telecommunications companies, universities, government agencies and other research institutions.

  • PDF

A Study on the Tower type Fizeau Interferometer System with a Fold Minor for Measuring Large Optical Lens Profile (반사경 측정을 위한 타워 방식의 Fold Mirror를 이용한 Fizeau 간섭계 시스템 구성)

  • Lee, Eung-Suk;Lee, Ki-Am;Kim, Ok-Hyun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.25 no.8
    • /
    • pp.21-28
    • /
    • 2008
  • Fizeau interferometer is used for inspecting the lens surface profile accurately. This study is focused on the design and optical measuring techniques for large optical components, such as a reflection mirror for large area lithography or astronomical purpose. A tower type Fizeau interferometer is designed and set up in horizontally with a 45$^{\circ}$ fold mirror which makes easy to align the optical path of heavy interferometer system. To align the optical path, a five-axes stage for the interferometer is required. This study shows a method of the 45$^{\circ}$ fold mirror alignment by using a three-axis stage instead of adjusting the interferometer itself or measuring object. This system will be installed on the large optics polishing machine during the manufacturing process as an on-machine inspection system.

An AFM-based Edge Profile Measuring Instrument for Diamond Cutting Tools

  • Asai, Takemi;Motoki, Takenori;Gao, Wei;Ju, Bing-Feng;Kiyono, Satoshi
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.8 no.2
    • /
    • pp.54-58
    • /
    • 2007
  • This paper describes an atomic force microscope (AFM)-based instrument for measuring the nanoscale cutting edge profiles of diamond cutting tools. The instrument consists of a combined AFM unit and an optical sensor to align the AFM tip with the top of the diamond cutting tool edge over a submicron range. In the optical sensor, a aser beam is emitted from a laser diode along the Y-axis and focused to a small beam spot with a diameter of approximately $10{\mu}m$ at the beam waist, which is then received by a photodiode. The top of the tool edge is first brought into the center of the beam waist by adjusting it in the X-Z-plane while monitoring the variation in the photodiode output. The cutting tool is then withdrawn and its top edge position at the beam center is recorded. The AFM tip can also be positioned at the beam center in a similar manner to align it with the top of the cutting edge. To reduce electronic noise interference on the photodiode output and thereby enhance the alignment accuracy, a technique is applied that can modulate the photodiode output to an AC signal by driving the laser diode with a sinusoidal current. Alignment experiments and edge profile measurements of a diamond cutting tool were carried out to verify the performance of the proposed system.

Measurement of Primary-mirror Vertex Coordinates for a Space Camera by Using a Computer-generated Hologram and a Theodolite (컴퓨터 제작 홀로그램과 데오도라이트를 이용한 인공위성 카메라 주 반사경의 정점 좌표 측정)

  • Kang, Hye-Eun;Song, Jae-Bong;Yang, Ho-soon;Kihm, Hagyong
    • Korean Journal of Optics and Photonics
    • /
    • v.28 no.4
    • /
    • pp.146-152
    • /
    • 2017
  • Alignment of the mirrors composing a space telescope is an important process for obtaining high optical resolution and performance of the camera system. The alignment of mirrors using cube mirrors requires a relative coordinate mapping between the mirror and the cube mirror before optical-system integration. Therefore, to align the spacecraft camera mirrors, the relative coordinates of the vertex of each mirror and the corresponding cube mirror must be accurately measured. This paper proposes a new method for finding the vertex position of a primary mirror, by using an optical fiber and alignment segments of a computer-generated hologram (CGH). The measurement system is composed of an optical testing interferometer and a multimode optical fiber. We used two theodolites to measure the relative coordinates of the optical fiber located at the mirror vertex with respect to the cube mirror, and achieved a measurement precision of better than $25{\mu}m$.

Magneto-Optical Recording in Near-Field using Elliptic Solid Immersion Lens (타원형 고체잠입렌즈를 이용한 근접장 광자기 기록)

  • 박재혁;이문도;박노철;박영필
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.678-681
    • /
    • 2003
  • In conventional optical data storage numerical aperture (NA) cannot be over 1 because of diffraction limit. To overcome this limitation. solid immersion lens(SIL) have produced a great interest in near-field optical data storage. In conventional optical recording method, the dual lens system using object lens and SIL had been studied generally. But the conventional SIL system has some critical problems that must be solved. The problems are heat, contamination. alignment of optical components and so on. To solve these problems. this work proposes enhanced SIL which has several advantages for mechanical and optical issues. This new SIL system named elliptic SIL(ESIL) can use evanescent energy in near-field more effectively. In addition. because of applying the inside recording unlike previous surface recording, ESIL can clear up the problems. The design and analysis of ESIL art executed by using CODE V. Also, in this paper we composed actual data recording system and achieved recording experiment by applying ESIL to magneto-optical recording. In conclusion. we analyze the improvement of aerial density and the reasonability of application to real data storage system.

  • PDF

A Study on the Design and Development of Automatic Optical Fiber Aligner (자동 광섬유 정렬 장치의 설계 및 제작에 관한 연구)

  • Kim, Byung-Hee;Uhm, Chul;Choi, Young-Suk
    • Journal of Industrial Technology
    • /
    • v.22 no.B
    • /
    • pp.241-249
    • /
    • 2002
  • Optical fiber is indispensable for optical communication systems that transmit large volumes of data at high speed, but super precision technology in sub-micron units is required for optical axis adjustment. We developed the automatic optical fiber by image processing and automatic loading system. we have developed 6-axis micro stage system for I/O optical fiber arrays, the initial automatic aligning system software for a input optical array by the image processing technique, fast I/O-synchronous aligning strategy, the automatic loading/unloading system and the automatic UV bonding mechanism. In order to adjust the alignment it used on PC based motion controller, a $10{\mu}m$ repeat-detailed drawing of automatic loading system is developed by a primary line up for high detailed drawing. Also, at this researches used the image processing system and algorithm instead of the existing a primary hand-line up and fiber input array and waveguide chip formed in line by automatic.

  • PDF

Lateral Position Measurement System for Precision Alignment of Roll-to-Roll Printing Using Alignment Patterns and Quantity of Light (정렬패턴과 광량을 이용한 롤투롤 인쇄전자공정의 횡 방향 웹 위치 측정 시스템)

  • Jung, Minkyu;Kim, Hyungi;Oh, Dongho
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.39 no.9
    • /
    • pp.879-884
    • /
    • 2015
  • Printed electronics is a technology that produces electronic devices and circuits by printing functional ink on a web, which is a film-like flexible material. This technology is suitable for large-scale and high-speed mass production, and is a next-generation process technology that can fabricate electronic devices from flexible materials. As precise measurement of the positions of the web is required in order to commercialize such a printed electronics process, a measurement system with an optical encoder with a precision of micrometers had been proposed in the preceding research of this study. However, the lateral positions of the web could not be measured in the preceding research as the phenomenon of the entire web being moved in the lateral direction could not be detected. In this study, a measurement system that utilizes the differences in the amount of light reflected from the alignment patterns depending on the web positions in the lateral direction was proposed for measuring the lateral positions of the web. In addition, its reliability was verified and then the effect when measuring printed alignment patterns was analyzed by experiments.

Development of Sorting Machine for Photo Diode and Improvement of Sorting Precision by using Machine Vision (광 다이오드 분류장치 및 비젼을 이용한 정밀도 향상)

  • Ryuh B.S.;Park S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.153-154
    • /
    • 2006
  • Development of sorting machine for photo diode and its control system is addressed. The sorting machine for optical communication device requires high positional precision because the alignment is one of the most important point in the sorting process. This sorting method describes how to detect the target chip's angle and position from the wafer. The machine vision system is used for the feedback control. This sorting machine is implemented by motion controller, machine vision and various solenoid valve and is interfaced with RS-232c, GPIB and PCI communication. This system gets the position accuracy within $1{\mu}m$ with our experiments.

  • PDF

Assessment of Air Flow Misalignment Effects on Fume Particle Removal in Optical Plastic Film Cutting Process

  • Kim, Kyoungjin;Park, Joong-Youn
    • Journal of the Semiconductor & Display Technology
    • /
    • v.19 no.4
    • /
    • pp.51-58
    • /
    • 2020
  • Many types of optical plastic films are essential in optoelectronics display unit fabrication and it is important to develop high precision laser cutting methods of optical films with extremely low level of film surface contamination by fume particles. This study investigates the effects of suction and blowing air motions with air flow misalignment in removing fume particles from laser cut line by employing random particle trajectory simulation and probabilistic particle generation model. The computational results show fume particle dispersion behaviors on optical film under suction and blowing air flow conditions. It is found that suction air flow motion is more advantageous to blowing air motion in reducing film surface contamination outside designated target margin from laser cut line. While air flow misalignment adversely affects particle dispersion in blowing air flows, its effects become much more complicated in suction air flows by showing different particle dispersion patterns around laser cut line. It is required to have more careful air flow alignment in fume particle removal under suction air flow conditions.