• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.983-987
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• 2001

This paper deals with an automated computer-aided process planning system by which designer can determine operation sequences even if they have little experience in process planning of wheel bolt products by a multi-stage former. The approach to the system is based on knowledge-based rules and a process knowledge base consisting of design rules is built. Knowledge for the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for the AutoCAD using a personal computer and are composed of two main modules. An attempt is made to link programs incorporationg a number of expert design rules to form a useful package. Results obtained using the modules enable the designer and manufacturer of wheel bolt product to be more efficient in this field.

• International Journal of Precision Engineering and Manufacturing
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• 제7권3호
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• pp.30-34
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• 2006

We investigated fatigue crack growth behavior in laser-welded sheet metal caused by a single applied overload The fatigue specimens were made using butt jointed cold rolled sheet metal that was welded with a $CO_2$ laser, The effects of the specimen thickness and overload ratio were determined from fatigue crack propagation tests, These tests were performed in such a way that the fatigue loading was aligned parallel to the weld line while the crack propagated perpendicular to the weld line, Overload ratios of 1.0, 1.5, and 2. 0 were applied near the tip of the fatigue crack at points located 6, 4, and 2 mm from the weld line. The specimens were either 0.9 or 2.0 mm thick. The size of the plastic zone at the crack tip due to the single applied overload was also determined using finite element analysis.

• 한국정밀공학회지
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• 제25권3호
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• pp.126-133
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• 2008

The main objective of the present study is to achieve linear temperature distribution of cooling surface of plunger. K type thermocouples are attached at the surface of plunger to measure temperature. Nozzle and insulating material are inserted in the pin hole of the plunger for this study. Cooling water flow enters at one nozzle and leaves at three nozzles. Flow through nozzle can be activated in the pin hole, temperature of hot point around hole is decreased. Meanwhile, insulating material blocks off heat transfer, temperature of cold point around hole is increased. By combination of nozzle and insulation, heat transfer of hole is controlled effectively, as result its, temperature of plunger surface shows linear temperature distribution.

• International Journal of Precision Engineering and Manufacturing
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• 제9권1호
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• pp.51-53
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• 2008

A new nano-particle deposition system (NPDS) was developed for a ceramic and metal coating process. Nano- and micro-sized powders were sprayed through a supersonic nozzle at room temperature and low vacuum conditions to create ceramic and metal thin films on metal and polymer substrates without thermal damage. Ceramic titanium dioxide ($TiO_2$) powder was deposited on polyethylene terephthalate substrates and metal tin (Sn) powder was deposited on SUS substrates. Deposition images were obtained and the resulting chemical composition was measured using X-ray photoelectron spectroscopy. The test results demonstrated that the new NPDS provides a noble coating method for ceramic and metal materials.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.783-791
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• 2000

Increasing demands in productivity are propelling the development of new manufacturing methods like hard machining, high speed cutting (HSC) or machining of difficult to machine materials. In these processes the toois are subjected to very severe mechanical, tribological and thermal loads. They fail prematurely by abrasion, cratering, edge breakage and cold welding. The performance of such tools will be enhanced by better and more wear resistant coatings. The development of these new coatings shows a clear trend towards complex multi-component and multi-layer configurations. TiAIN multilayer coating belongs to these coatings for the new cutting tool generation. This paper tries to explain the benefits of the new coatings. TiAIN multilayer coating offers the following advantages: reduction of manufacturing costs. boost productivity, and lower coolant procurement, conditioning and disposal costs.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1990년도 춘계학술대회 논문집
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• pp.83-88
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• 1990

The study is concerned with the theoretical and experimental investigation of axisymmetric fluid pressure-drive hydronforming of sheet metal by forming over the die cavity. The rigid-plastic finite element method is employed to calculate the stress and strain distribution The effect of blank size and die radius is also studied in the finite element analysis. Experiments are carried out for hydroforming of cold rolled steel sheets under various process conditions. The computational results are compared with the experimental results for the forming pressure vs. pole displacement relations and strain distributions. Comparison has shown that theoretical predictions by the finite element method are in good agreement with the experimental observations. Thus, it is shown that the rigid-plastic finite element method is effectively used in the analysis of axisymmetric fluid pressure-driven hydroforming process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 춘계학술대회논문집
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• pp.273-280
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• 1997

Rotary swaging is a process for reducing the cross-sectional area or changing the shape of bar, tube or wires by repeated radial blows with one or more parirs of opposed dies. The present study is concerned with investigation the effect of process parameters upon product quality(hardness, roughness, precision of dimension). To enhance the product quality, experimental works are carried out for some process parameters such as forming speed, billet shape, lubrication, reduction of area and ratio of t/D. Rod shift formed by RSM25 under cold conditions has good surface quality, hardness and precision of dimension. The recommendable process conditions are suggested for solid and tubular products.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.943-948
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• 1996

In this paper. we will discuss in making large size cylindrical shells with multithickness wall sections such as straight, stepped, tapered sides. These shells are constructed of type 6061 O temper aluminum starting with a blanking size of 877 mm plate. Its diameter to length ratio of 1 to 2.78 and a 36.7％ wall reduction is achieved by our continuous deep drawing process. This process required no in-process annealing. But after cold working, these shells is performed heat treatment to T6 condition. These shells are used for the making of seamless LPG pressure vessels after the spinning process. This process is composed of deep drawing, reverse redrawing, drawing-ironing and several ironing processes. In the verification of forming process design, we used DEFORM code.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.144-149
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• 1996

In this paper, the clamping type forging of helical gears has been investigated. Clamping type forging is an operation in which the product is constrained to extrude sideways through an orifice in the container wall. Punch is cylindrical shaped. The punch compresses a cylindrical billet placed in a die insert. As a consequence the material flows in a direction perpendicular to that of punch movement. The forging has been analysed by using the upper-bound method. A kinematically admissible velocity field has been developed, wherein, an involute curve has been introduced to represent tooth profile of the gear. Numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth, helix angle, friction factor and initial height of billet on the forging of helical gears.

• 한국정밀공학회지
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• 제20권2호
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• pp.129-135
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• 2003

The fatigue life of a structure can be enhanced by improving the mechanical and metallurgical aspects to strengthen the material around regions of high stress. Coldworking of holes in structures is one of the mechanical methods of strengthening material. The material for this research is A12024-T351 which is used for the primary member or aircraft. Specimens were tested under constant amplitude loading and residual stresses measured by X-ray diffraction technique. Fatigue crack initiation life was evaluated by a strain-life equation which was considered initial residual stress and residual stress relaxation exponent as a function of the strain amplitude. The predictions on fatigue crack initiation life were compared with experimental results. A wide range of discrepancies between them was found.