• Title/Summary/Keyword: Precast modular structure

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Real-scale field testing for the applicability examination of an improved modular underground arch culvert with vertical walls

  • Tae-Yun Kwon;Jin-Hee Ahn;Hong-duk Moon;Kwang-Il Cho;Jungwon Huh
    • Advances in concrete construction
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    • v.15 no.6
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    • pp.377-389
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    • 2023
  • In this study, an improved modular arch system with the lower arch space composed of a precast arch block and an outrigger was proposed as an underground culvert, and its applicability and structural behaviors were confirmed. This modular arch culvert structure with vertical walls was designed using precast blocks and by adjusting the placement spacing of concrete blocks to the upper part form an arch shape and the lower part form a vertical wall shape, based on previously researched modular arch systems. Owing to the vertical wall of the proposed modular arch system, it is possible to secure a load-carrying capacity and an arch space that can sufficiently resist the earth pressure generated from the backfill soil and loading on the arch system. To verify the structural characteristics, and applicability of the proposed modular precast arch culvert structure, a full-scale modular culvert specimen was fabricated, and a loading test was conducted. By examining its construction process and loading test results, the applicability and constructability of the proposed structure were analyzed along with its structural characteristics. In addition, its the structural predictability and safety for the applicability were evaluated by comparing the construction process and loading test results with the FE analysis results.

Structural Behavior on Horizontal Connection for Hybrid Precast Concrete Panel (복합 프리캐스트 콘크리트 패널 수평접합부의 구조적 거동)

  • Lee, Sang-Sup;Park, Keum-Sung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.155-162
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    • 2019
  • Hybrid precast concrete panel is a wall element that is able to quickly construct the core wall structure for moderate-rise modular buildings. Hybrid precast concrete panel has unique characteristics which is a pair of C-shaped steel beams combined at the top and bottom of a concrete wall, In this study, an improved anchorage detail for vertical rebar is proposed to ensure the lateral force resistance performance of hybrid precast concrete panel emulating monolithic concrete wall. Also, the structural performance of horizontal connection is investigated experimentally with the bolt spacing parameter. And the behavior of hybrid precast concrete panel with the improved detail is compared with the monolithic concrete wall tested in a previous study. Finally, the required thickness of C-shaped steel beam to eliminate or minimize the deformation in horizontal connection is calculated by prying action equation.

Flexural & Fatigue Evaluation of Link Slab for Continuous Girder-Type Precast Modular Bridges (거더형식 프리캐스트 모듈러교량 연속화 지점부에 적용되는 연결슬래브의 휨성능 및 피로성능 평가)

  • Joo, Bong-Chul;Song, Jae-Joon;Lee, Sang-Yoon
    • Journal of the Korea Concrete Institute
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    • v.25 no.5
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    • pp.517-528
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    • 2013
  • The modular technology has been already applied in automotive industry, plant and shipbuilding industry. Recently, the modular technology was applied in bridge construction. The modular bridge is different from the existing precast bridges in terms of standardized design that the detailed design of members is omitted by using the standard modules; the design of the modular bridge is completed by only assembling the standard modules without design in member level. The girder-type precast modular bridge has been developed as a simply supported bridge. The girder-type precast modular bridge could be applied to the multi-span bridges through the continuity method. The continuity of the girder-type precast modular bridge is achieved by using the link slab which is easy to construction and appropriate to the rapid construction. The link slabs have been used as the type of reinforced concrete structure in US from the 1950's. In 2000's, the link slab using the engineered cementitious concrete (ECC link slab) has been developed. In this study, the RC type link slab which is more reproducible and economic relative to the ECC link slab was used for the continuity of the girder-type precast modular bridges, and the construction detail of RC type link slab was modified. In addition, the modified iterative design method of RC type link slab was proposed in this study. To verify the proposed design method, the flexural tests were conducted using the RC type link slab specimens. Also, the fatigue test using the mock-up specimen was conducted with cyclic loading condition up to two million cycles.

A Experimental Study on Structural Behavior of Hybrid Precast Concrete Panel (복합 프리캐스트 콘크리트 패널의 구조 거동에 대한 실험적 연구)

  • Lee, Sang-Sup;Park, Keum-Sung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.9
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    • pp.11-18
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    • 2018
  • As the height of the modular buildings increases, their stability becomes more and more dependent on the core. All traditional construction methods in structural concrete and steel can be utilized for cores in modular buildings but a core system with dry connection is more desirable to complete a greater degree of factory finish and faster erection of modular buildings. In order to do that, the hybrid PC(precast concrete) panel, which has a pair of C-shaped steel beams combined at the top and bottom of a concrete wall, was developed, In this study the cyclic lateral loading test on the hybrid PC panel is carried out and the panel configurations are examined to enhance the structural performance in comparison with the RC wall. Experimental results show that the strength of hybrid PC panel is about 70% of thar ot RC wall and the anchorage of vertical reinforcing bar welded to C-shaped steel beam needs to be improved.

Performance Test of Wall to Wall Modular Structure Joint for Near-surface Transit (저심도 모듈식 구조체의 벽체간 연결 조인트 성능검증 실험)

  • Lee, Jong Soon;Kim, Hee Sung;Lee, Sung Hyung;Lee, Jun Kyoung
    • Journal of the Korean Society for Railway
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    • v.18 no.3
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    • pp.261-269
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    • 2015
  • To overcome the weaknesses of viaduct bridges and the non-economic efficiency of underground LRT, the study of near-surface railway systems is in progress. To apply a box structure to the low depth transit, a connection joint to precast modules are very important when applying precast modular structures to replace temporary structures. In this study, wall to wall connections were applied in diverse cases such as rebar connections, guiding structures that were used to fit the verticality of precast walls during construction, and non-reinforcement structures used only for waterstop. Experimental performance verification was carried out for the bending, shear and splitting of the wall to wall connection. Precision of construction joints between wall to wall was identified as a factor that influenced the structural performance of the precast wall. A structure that can serve as a guide during the vertical insertion of a wall is confirmed for the most suitable case, but it will be necessary to modify this structure for detailed cases.

Performance Test of Corner Rigid Joint for Modular Structure using Channel and Coupler (채널과 커플러를 사용한 모듈식 구조체 우각부 연결구조의 성능검증 실험)

  • Lee, Jun-Kyoung;Lee, Jong-Soon;Lee, Sung-Hyung;Kim, Hee-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.2255-2262
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    • 2015
  • Recent study about near-surface is proposed to overcome non-economic of underground railway and to reduce people's complaints of ground elevated railway. In this report, precast modular structure system replacing temporary facilities is applied to ensure the construction ability and economic feasibility. To verify the performance of connection joint between permanent structural wall and upper slab, loading test is carried out. As a result of the test, wall replacing temporary structure to slab connection is possible to transfer bending moment. By 30% increase of bending resistant performance for connection joint using coupler, coupler connection joint is more advantageous to resist bending moment compared to channel connection.

Safety Evaluation of 40m Combined Modular Bridge Super-Structures Based on Transportation Lifting Methods (40m 조합모듈교량 상부구조 이송에 따른 안전성 검토)

  • Park, Sung-Min;Jung, Woo-Young
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.77-84
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    • 2015
  • The purpose of this study was the analytical safety evaluation on the super-structure of precast modular bridge using standardized modular members and robotic construction during the transportation routing and lifting conditions. In order to evaluate the safety performance of the bridge system, 3-D full scale Finite Element (FE) of 40 m standardized modular block was developed in ABAQUS, followed by the analytical study to classify the structural system according to steel girder structures: 1) modular bridge block lifting method including the steel girder system; 2) modular bridge block lifting method without the steel girder system. The results from the analytical study revealed that the maximum stress of each modular member was within the maximum allowable stresses during lifting condition. However, the stress concentration at the connected area was more critical in comparison to the behavior of 40 m combined modular blocks during lifting time

Analysis of Internal Pressure Capacity of Modular Containment Structure for Small Modular Reactor (소형 원자로용 모듈화 격납구조의 내압성능 분석)

  • Park, Woo-Ryong;Yhim, Sung-Soon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.8
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    • pp.362-370
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    • 2019
  • The internal pressure capacity of a modular containment structure requires analysis to prevent the release of radioactive material in the case of an accident. To analyze the capacity, FEM models were prepared while considering the tendon arrangements and the contact surfaces between precast concrete modules, and then static analyses were carried out. The changing characteristics in the displacement and stress under step-wise loading were analyzed, along with the effects of selected parameters. For comparison, the capacity of a monolithic containment structure was also analyzed. Parametric analyses were done to suggest ranges of parameters such as the tendon force, tendon spacing, tendon location in concrete thickness direction, friction coefficient, and concrete thickness. The tendon force and frictional force provide a combined effect between contact surfaces of modules. The same level of internal pressure capacity can be secured even in the modular containment structure as in the monolithic containment structure by increasing the tendon force with additional tendons.

A Study on the Proposal of Passive Precast Concrete Modular Housing Development Plan in the Middle East such as Saudi Arabia (사우디 등 중동지역의 패시브형 PC모듈러 주택개발 방안 제안)

  • Lim, Seok-Ho;Chung, Joon-Soo;Yang, Hyeon-Jeong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.121-122
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    • 2023
  • Existing modular research has been mainly focused on S (shelter structure) and I (infill interior finishing material), and considerable research has been conducted, and the results are being proposed. However, in the case of the rest (exterior materials and windows, etc.), existing construction methods and materials are borrowed, and supporting hardware members and insulation materials are constructed on site, which acts as a factor hindering overall shortening of the construction period. That is, since the advantages and characteristics of modularity cannot be utilized in the absence of modular cladding, manufacturing of cladding is required. Therefore, it is necessary to develop a cladding system that can drastically reduce the construction period in factories while considering the structural characteristics of PC modulars.

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Shear Strength of Vertical Joints in Precast Concrete Panel with Shear Key (전단키를 갖는 프리캐스트 콘크리트 패널 수직접합부의 전단강도)

  • Lee, Sang-Sup;Park, Keum-Sung;Bae, Kyu-Woong
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.9
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    • pp.151-158
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    • 2019
  • A concrete core is used widely as lateral stability systems in high-rise modular buildings. As an alternative to traditional cast in-situ core, the precast concrete(PC) method can accelerate the construction of reinforced concrete cores. A core composed of precast elements differs from a in-situ core in having connections between the precast elements. The typical vertical connection between PC panels is consisted of shear keys, loop bars, lacer bars and grout. In this study, the effect of vertical connection components on shear strength is investigated experimentally. The test results show that the contribution to the shear strength is greater in order of grout strength, shear keys, lacer bars and loop bars. In addition, the numerical models to estimate the shear strength according to two crack patterns in the vertical joint of the PC panels are derived. The feasibility of the numerical models is evaluated by comparing the estimated shear strength and the test results.