• Title/Summary/Keyword: Precast Concrete Factory

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Construction of Continuous Bridges in Hi8h-Speed Railway using Precast Span Method (프리캐스트 스팬 공법을 적용한 고속철도 연속교 시공)

  • 김성일;김성호;이원표;윤철수
    • Proceedings of the KSR Conference
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    • 2001.05a
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    • pp.401-407
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    • 2001
  • Out of 412km long Kyung-bu high-speed railway, 302km was designed in tile form of either bridges or tunnels. Most of bridges were designed to be prestressed concrete box girder type. The precast span method was selected because of good quality of bridge section secured by factory manufacturing, fast construction speed, low construction cost with mechanized construction and the safety fur field workers. The precast span method has been mainly utilized in bridges consisted of repeated simple spans. However, we applied the precast span method to continuous bridge for high-speed railway Since it was the first attempt to apply ate precast span method to a continuous bridge for high-speed railway, many design and construction details were studied and implemented in the construction. Design and construction processes of a continuous bridge construction using tile precast span mettled are briefly described in this paper.

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Nonlinear finite element analysis of loading transferred from column to socket base

  • Anil, Ozgur;Uyaroglu, Burak
    • Computers and Concrete
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    • v.11 no.5
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    • pp.475-492
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    • 2013
  • Since the beginning of the 90 s, depending on the growth of the industrial sector in Turkey, factory constructions have been increased. The cost of precast concrete buildings is lower than the steel ones for this reason the precast structural systems are used more. Precast concrete structural elements are mostly as strong as not to have damage in the earthquake but weakness of connections between elements causes unexpected damages of structure during earthquake. When looking at the previous researches, it can be seen that there is a lack of studies about socket type base connections although there were many experimental and analytical studies about the connections of precast structural elements. The aim of this study is to investigate the stress transfer mechanism between column and the socket base wall with finite element method. For the finite element analysis ANSYS software was used. A finite element model was created which is the simulation of experimental research executed by Canha et al. (2009) under vertical and horizontal forces. Results of experimental research and finite element analysis were compared to create a successful simulation of experimental program. After determining the acceptable parameters, models of socket bases were created. Model dimensions were chosen according to square section column sizes 400, 450, 500, 550 and 600 mm which were mostly used in industrial buildings. As a result of this study, stress distribution at center section of the socket base models were observed and it is found that stress distribution affects triangular at the half of socket bottom and top.

A Experimental Study on Structural Behavior of Hybrid Precast Concrete Panel (복합 프리캐스트 콘크리트 패널의 구조 거동에 대한 실험적 연구)

  • Lee, Sang-Sup;Park, Keum-Sung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.9
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    • pp.11-18
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    • 2018
  • As the height of the modular buildings increases, their stability becomes more and more dependent on the core. All traditional construction methods in structural concrete and steel can be utilized for cores in modular buildings but a core system with dry connection is more desirable to complete a greater degree of factory finish and faster erection of modular buildings. In order to do that, the hybrid PC(precast concrete) panel, which has a pair of C-shaped steel beams combined at the top and bottom of a concrete wall, was developed, In this study the cyclic lateral loading test on the hybrid PC panel is carried out and the panel configurations are examined to enhance the structural performance in comparison with the RC wall. Experimental results show that the strength of hybrid PC panel is about 70% of thar ot RC wall and the anchorage of vertical reinforcing bar welded to C-shaped steel beam needs to be improved.

The Experimental Study of Characteristics of Concrete Strength according to the pattern of curing (양생방법에 따른 콘크리트의 역학적 특성에 관한 실험적 연구)

  • 이준구;윤상대;박광수;최광선;김명원
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.695-702
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    • 1998
  • The purpose of this study is to investigate the mechanical properties of precast concrete cured by accelerated curing methods such as, steam curing method and warm water curing method varing maximum temperature of curing along to the period of curing. Some specimens are cured by accelerated curing method(warm water curing method) and then deposited in the storehouse. The others are deposited in the storehouse directly. All of these are cured until being tested to compare these two group's mechanical characteristics for each period 3days, 7days, 28days. The goal of this comparison is to estimate the efficiency of accelerated curing method in the case of precast concrete stocked in the field or warehouse for a long term and to make guide line for factory manager to make a economical products of concrete of a good quality. We can conclude some guide lines 1) It is not efficient to cure concrete with accelerated method at higher than 80℃. 2) The continuing of curing period more than 36hr makes damage to concrete in using accelerated curing method. 3) The strength revelation of concrete cured by accelerated curing methods, added rice husk ash more delayed than OPC concrete done but the strength of maximum value is higher than OPC concrete. 4) It is not efficient to use accelerated curing method in the case of storing the products for more than 7days in the aspect of mechanical properties.

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Shear Capacity of Precast Concrete Triple Ribs Slab (프리캐스트 콘크리트 트리플 리브 슬래브의 전단성능)

  • Hwang, Seung-Bum;Seo, Soo-Yeon;Lee, Kang-Cheol;Lee, Seok-Hyun
    • Journal of the Korea Concrete Institute
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    • v.28 no.4
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    • pp.489-496
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    • 2016
  • Recently, a concern about hollow core precast concrete (PC) slab has been increased as a method to improve the construction ability by reducing the self weight of structures during the construction. Hollow core slab which is known as a typical PC slab in domestic construction of PC building has a problem to put shear reinforcements in the web of element during the production of element in the factory. With regard to this point, recently, tripple ribs slab (TRS) which can be said as a new type of half PC slab system was developed. In TRS, it is possible to place shear reinforcements in PC element during the production of the element in the factory. This paper presents the shear test result of TRS which was done by one point loading test under simple support condition. Test parameters are the presence of cast-in-place (CIP) concrete and the contribution of lattice bars. From the test, it was found that the TRS has sufficient shear capacity to resist the design load and its strength can be predicted by the code equations for general beam. It is recommended to ignore the strength of lattice bar in the calculation of shear strength during the construction since its contribution is too low to be considered when CIP is not casted.

A Basic Study of Dynamic Simulation Model for In-situ Production and Erection of Precast Concrete Members (PC의 현장생산-설치 통합관리를 위한 동적 시뮬레이션 모델 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.42-43
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    • 2019
  • In-situ production of PC (precast concrete) members can reduce costs by about 14.5% -21.6% compared to in-plant production due to the reduction of transportation costs, factory profits and overhead costs. However, in-situ production of PC members presents a variety of risks, including member production and yard area securing, and lead time for production within the installation period. To solve this, it is necessary be able to analyze and control and monitor the risk factors that influence in-situ production for PC member. The purpose of this study is to develop a dynamic simulation model for in-situ production and erection integrated management for PC members. For this study, risk factor identification, causal loop diagram, and dynamic simulation model construction were performed sequentially. The results of this study will be used as a basis for developing a risk management model for PC in-situ production.

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Identification of Factors Influencing the Operability of Precast Concrete Construction Shipment Request Forms

  • Jeong, Eunbeen;Jang, Junyoung;Kim, Tae Wan
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.145-152
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    • 2022
  • Recently, interest in the precast concrete (PC) construction method has been increasing. The PC construction process consists of i) design, ii) production, iii) transportation, and iv) installation. A PC field manager at the site submits a shipment request form to the factory one to three days before the installation of the PC component. Numerous matters should be considered in writing a shipment request form. Incorrect shipment request forms may cause standby resources, waste of resources, premature work conclusion, or excessive work. These issues can lead to an increase in construction costs, replanning of PC component installation, or rework. In order to prevent such problems, PC component installation should be simulated based on the shipment request form. Accordingly, this study aims to identify factors influencing the operability of shipment request forms for PC construction. To this end, this study derived factors influencing i) initiation of the activity, ii) addition or deletion of activities, and iii) an increase or decrease in the activity execution time. As a result, this study identified flow, the features of PC components, condition of PC components, unloading location, installation location, input equipment and labor, number of anchors, number of supports, weather, strike, and accident. Further studies should verify the factors derived in this study based on focus group interviews.

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Derivation of the Construction Process for Precast Concrete System based on Off-Site Construction (OSC(Off-Site Construction)기반 PC공법의 시공 프로세스 도출)

  • Jun, Young-Hun;Bae, Byung-Yun;Yun, Won-Gun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.289-290
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    • 2021
  • The PC system has advantages in terms of project management, such as shortening the construction period and reducing costs. However, it is difficult to activate the technology due to insufficient application of the technology. Therefore, there is a need for a strategy to expand and activate the PC system. This study is a basic research for PC construction project management, and its purpose is to derive the entire construction process from factory production of PC components to on-site construction. In this study, the construction process of the PC system was derived through literature review, and the main matters for the construction process management of PC system were confirmed in the analysis process. In the future, the results of this study are expected to be used as basic data for research for PC project management, such as deriving construction classification and calculating construction periods.

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Characteristics of Strength Development of Ultra-High Performance Concrete according to Curing Condition (초고성능 콘크리트의 양생 조건에 따른 강도 발현 특성)

  • Park, Jong-Sup;Kim, Young-Jin;Cho, Jeong-Rae;Jeon, Se-Jin
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.295-304
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    • 2013
  • Ultra-High Performance Concrete (UHPC) has recently been one of the most active research fields in Korea as well as in foreign countries, because it can contribute to a longer life and economic efficiency of structures. Although precast-type UHPC fabricated in a factory is preferable in terms of quality control and reduction of construction period, there exist, even in the precast structure, some parts that need to be cast in-place such as the joints between precast segments. In the cast-in-place UHPC, however, it is probable that an optimum curing condition can hardly be realized in contrast to the factory production. In this study, therefore, the trend of compressive strength development of UHPC was experimentally investigated by assuming various inferior curing conditions that may be anticipated at a construction site. Concrete specimens were fabricated and cured under different conditions with the variables such as curing temperature, delay time before the initiation of curing, duration of curing time and moisture condition. The strengths were compared with those of the specimens cured by standard high temperature steam. Through the analysis of the test results, some minimum requirements for curing have been proposed that are required when the UHPC is cast in-place. It is expected, through this study, that practical use of UHPC in construction sites can be increased.

A Study on the Effect of Initial Strength of Cement Paste Containing Fly Ash or Blast Furnace Slag on CO2 Curing Period (플라이 애쉬 및 고로슬래그 혼입 시멘트 페이스트의 CO2 양생 기간에 따른 초기강도의 영향에 대한 연구)

  • Han, Jae-Do;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.83-84
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    • 2018
  • As the concentration of greenhouse gases in the atmosphere increases, the reduction of CO2 is gaining worldwide attention. In the construction industry, cement replacement materials such as fly ash and blast furnace slag were investigated to reduce CO2 emissions in cement production process. Precast concrete is used in the field after manufacturing in the factory in the form of pipes and bricks because of shortening construction period and cutting construction cost. According to the results of previous research, it is known that early CO2 curing in concrete using OPC or fly ash has an initial strength enhancement effect and can be used for precast concrete production. Therefore, the purpose of this study is to evaluate the strength improvement effect by confirming the initial strength improvement effect when blast furnace slag is mixed.

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