• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.52-53
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• 2021

PC (Precast Concrete) method was preferred for reasons such as shortening of construction period, cost reduction, and quality. However, in the case of factory production, precast concrete has a problem in that transportation conditions in the transportation process, damage during transportation, overhead and profit of the factory are required. If work and PC members are produced on site, transportation and installation costs can be reduced. However, research on field production has not been conducted. Therefore, based on the on-site production plan without PC, the cost and quality of factory production and on-site production are compared and analyzed.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.05a
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• pp.146-149
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• 2006

In many previous studies, a prestressed concrete column has a larger flexural strength, shear strength and restoring force than a RC column. Recently, a precast prestressed concrete column is rising up a very rational column structure in that a economic aspect. In a precast prestressed concrete column, it makes in a factory. So, it needs a small construction site and acquires a higher durability than a cast in place concrete column. Seven precast concrete columns were tested under a constant axial load and a cyclically reversed horizontal load to investigate the performance. It is designed with a hollow section and consisted of 4 segments. The main variables of the test were a amount of prestressed, a type of joints and a boding type of strands. The test results show that the performance of a precast prestressed concrete column; failure mode, maximum load, energy dissipation and stiffness degradation.

• Proceedings of the KSR Conference
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• 2011.10a
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• pp.1659-1663
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• 2011

Precast concrete slab track is a track structure to be installed by transporting and assembling precast concrete slabs manufactured at the factory. This method can improve concrete quality, provide easy maintenance and reduce construction time, compared with in-situ concrete track. However, the concrete slabs being continuously connected in longitudinal direction, due to the temperature change between summer and winter, the openings at slab joints have occurred. Thus, in this study, to identify the cause of this opening of slab joint, the joint opening caused by temperature drop in the longitudinally continuous precast concrete slab track has been predicted using three-dimensional finite element analysis, and compared with field measurements. Based on the proven model, the slab joint opening, and the stress pattern of concrete slab and steel reinforcement according to concrete slab-base friction properties, concrete-reinforcement bond properties, and prestressing were analyzed.

• Proceedings of the KSR Conference
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• 2007.11a
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• pp.1303-1308
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• 2007

Recently, precast concrete tracks are replacing ballast track for efficient and economic maintenance of track. Precast concrete railroad tracks are manufactured in factory, and transported to railroad construction site for installation. Therefore, quality of precast concrete track itself should be sufficiently good. On the contrary to the convenient manufacturing of precast concrete track, the installation of a precast concrete track requires careful steps. Typically, a precast concrete track is placed on an approximately 15-cm thick lean concrete layer. A mortar is filled between lean concrete layer and precast concrete track to adjust the sloping angle of a precast concrete track for a safe train operation at a curvy section. Then, the use of filled mortarproduces a void underneath a precast concrete track, which is harmful to structural safety of a precast concrete track undercyclic loading. Therefore, it is essential to make sure that there is no void left beneath a precast concrete track after mortar filling. In the continuous resonance method, the amplitude of frequency response measured using an instrumented hammer and an accelerometer is plotted against a pseudo-depth, which is half of the wave velocity divided by frequency. The frequency response functions are measured at consecutive measurement locations, 6-cm interval between measurement points, and then combined together to generate a 2-D plot of frequency response. The sections with strong reflections or large amplitude of frequency response are suspicious areas with internal voids and unfilled areas. The 2-D frequency response plot was efficient in locating problematic sections just by examining the color shade of a visualized plot in 2-D format. Some of the problematic sections were drilled to make a visual inspection of mortar filling. The visual image of interface between mortar and precast concrete track was verified using the validity of the continuous resonance technique adopted in this research.

• Proceedings of the Korea Concrete Institute Conference
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• 2010.05a
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• pp.463-464
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• 2010

Pre-tension Girder using Precast Concrete bed System have advantage of simplifying construction process, reducing prestress-loss and cost compared with post-tension Girder. That is because it is possible to produce pre-tension Girder by prefabricated concrete bed in site not factory. This paper present pre-tension girder method using precast concrete bed system and field application.

• Proceedings of the Korea Concrete Institute Conference
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• 2000.04a
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• pp.393-398
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• 2000

To use concrete box culverts effectively, precast goods are manufactured at a factory, then linked and anchored with prestressing tendon at a field. However, the corrosion of rebar and prestressing tendon in the box culverts utilizing portland cement concrete is issued when the cracks occur at a underground water level. It has been reported that reported that expansive concrete, compared with portland cement concrete, has many structural advantages such as increasing capacity of watertight, controling initial crack and improving durability due to its property of expansion. During flexure test with RC beam made from expansive concrete, in the case of a constant section of concrete element, the lower steel ratio is, and in the case of a constant steel ratio, the more incremental the section of concrete element, the more incremental the amount of chemical prestress by expansive concrete is. At the segment of the box culverts using expansive concrete, the numbers of crack and its gap is reduced, and ultimate load and initial crack load is much larger than the segment at which expansive concrete is nor used. Also lay-out of tendon with a curvature generate upward force so that deflection is reduced. Through the whole procedure, it could be confirmed that performance precast box culvert by means of using expansive concrete is improved.

• Journal of the Korea Institute of Building Construction
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• v.21 no.5
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• pp.445-457
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• 2021

In previous studies, it was confirmed that through the in-situ production of precast concrete members, costs could be reduced by 14.5-39.4% compared to in-plant production. In particular, it was confirmed that the factory owner did not make a contract if it did not earn more than 20% of the production cost. If precast concrete members are produced in-situ under the same conditions, the quality equivalent to that of factory production can be secured. As it is advantageous in terms of cost and quality, precast concrete members must be produced in-situ. However, it is difficult to produce all quantities in-situ due to time and various other constraints. This is because in-situ production is avoided due to anticipated risks during the project management process. However, if the risk factors are analyzed before performing in-situ production of precast concrete members, it will increase the opportunity for in-situ production. Therefore, this study develops a checklist for evaluating the risk of in-situ production of precast concrete members. By applying the checklist to one case site, it was verified that risk factors can be evaluated easily and quickly. As a result, it was analyzed that sites with a high building coverage ratio are classified as high-risk sites because it is difficult to secure usable area for production and storage. The developed checklist efficiently evaluates the risk factors of in-site production, and makes it possible for the operator to determine the risk factors, which can change frequently during project execution, and respond according to the situation.

• Journal of the Korean Society for Advanced Composite Structures
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• v.6 no.2
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• pp.8-16
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• 2015

Prestressed concrete (PSC) is a method in which prestressed tendon is placed inside and/or outside the reinforced concrete member and the compressive force applied to the concrete in advance to enhance the engineering properties of concrete member which is weak under tension. In this paper we suggested the precast PSC girder assembled with segments of portable size and weight at the factory. The segments of precast PSC girder will be delivered and assembled as a unit of PSC girder at the site. Consequently, we suggested new-type of precast segmented PSC girder with different shapes of segment cross-section (i.e., I-shape, Box-shape). To mitigate the problems associated with the field splice between the segments of precast PSC girder anchor system is attached near the neutral axis of the girder and relatively uniform compression throughout the girder cross-section is applied. Prior to the experimental investigation, analytical investigation on the structural behavior of precast PSC girder was performed and the serviceability (deflection) and safety (strength) of the girder were confirmed. In addition, 4-point bending test on the girder was conducted to investigate the structural performance under bending. From the experimental investigation, it was found that the precast PSC girder spliced with 3 and 5 segments has sufficient in serviceability and safety conditions and it was also observed that the point where the segments spliced has no defects and the girder behaves as a unit.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.230-231
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• 2021

In this study, Dr. Bae Kyu-woong of the Korea Institute of Construction Technology developed a concrete module that was lightweighted to 1700kN with KC modules and met housing performance standards. It solves Construction lifts problem that was the limit of the PC module, and is an innovative model that greatly improves Construction period and economics with boxed modules, and is manufactured in the factory by extruded molding in vibration, noise, fireproofing standards, etc., and has the advantage of excellent precision and high strength. Therefore, if the framing house of a precast concretecan only be standardized in construction, its potential for growth will be endless. To do this, standardization, standardization, and modularization of the design are essential.

• Magazine of the Korea Concrete Institute
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• v.28 no.1
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• pp.36-40
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• 2016