• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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• pp.168-168
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• 2000

In this paper, a boiler control system for thermal power plant is configured. The boiler control system for thermal power plant is largely composed of an ABC(Automatic Boiler Control) system and a MBC(Mill Burner Control) system. ABC system controls analog process values, so almost all analog control logic is dealt with in ABC system. On the other hand, MBC system relates to sequence control logic such as MFT logic, Furnace Purge, Safety related logic. Advanced control systems made from advanced countries deal with an ABC system and MBC system in a distributed control system. In this paper, we adopt a DCS as an ABC system and adopt a PLC system as a MBC system to configure a boiler control system for thermal power plant using domestic control system. Finally the validity of the configured boiler control system is shown via simulation using digital simulator for boiler system in thermal power plant.

• 플랜트 저널
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• 제8권1호
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• pp.73-80
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• 2012

The structure and combustion characteristics, and the economic feasibility of the circulating fluidized bed combustion(CFBC) boiler using low grade coal were introduced. The economic feasibility is evaluated by comparing a 500 MW CFBC boiler power plant using low grade coal and a pulverized combustion boiler power plant with high grade coal. As the result of the evaluation, the pulverized coal combustion boiler power plant has an internal rate of return of 12.95%, 1,395.9 billion Korean won of net present value, and 6.26 years of payback period. On the other hand, CFBC boiler power plant has an internal rate of return of 13.54%, 1,704.3 billion Korean won of net present value, and 6.02 years payback period. Therefore, the CFBC boiler power plant has better feasibility in all aspects, as 0.59% higher of internal rate of return, 308.4 billion Korean won of higher net present value and 0.24 year of shorter payback period.

• KEPCO Journal on Electric Power and Energy
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• 제8권2호
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• pp.93-96
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• 2022

The boiler tubes of thermal power plants are exposed to harsh environment of high temperature and high pressure, and the deterioration state of materials rapidly increases. In particular, parent material and welds of the materials used are subjected to a temperature change and various constraints, resulting in deformation and its growth, resulting in frequent leakage accidents caused by tube failure. The power plant checks the integrity of boiler tubes through non-destructive testing as it may act as huge costs loss and limitation of power supply during power station shutdown period due to boiler tube leakage. However, the current non-destructive testing is extremely limited in the field to detect micro cracks. In this study, the ability of metal magnetic memory technique to detect flaws of size that are difficult to inspect by the visual or general non-destructive methods was verified in the early stage of their occurrence.

• Korean Chemical Engineering Research
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• 제44권5호
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• pp.489-497
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• 2006

국내 무연탄을 사용하는 미분탄 화력보일러(영동화력 2호기)를 대상으로 비교적 고효율, 저비용으로 전기를 생산하는 청정보일러인 순환유동층 보일러로의 전환 시 경제성 평가 및 민감도 분석을 수행하였다. 경제성 평가는 크게 순환 유동층 보일러로의 전환 시와 기존의 미분탄 보일러를 유지 시에 각각의 투자금액에 대한 경제성 평가와 이의 비교를수행하였으며, 더불어 전력시장의 상황 변화에 따른 경제성 민감도 분석을 수행하였다. 경제성 평가 결과, 현 상태에서는 전력산업기반기금이 지원을 받고 있는 무연탄 발전사업의 특성상 기존 보일러를 유지하는 것이 경제성 지표가 더 좋은 것으로 평가되었으나, 전력산업기반기금의 지원 형태 및 그 규모에 따라 순환유동층으로의 전환이 장기적 발전사업 및 기반기금의 효율적 집행 그리고 국가 에너지 이용률에 있어 더 좋은 경제 지표를 나타내는 것으로 평가되었다

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.1304-1308
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• 2005

This paper presents the case that the existing analog control systems were retrofitted with digital DCS(Distributed Control System)s for boiler unit in thermal power plant. Replacement of existing worn-out or obsolete analog control systems has been considered. Replacement of existing analog control systems with another analog control systems has lots of difficulties in maintaining the systems due to being out of stock. Due to those difficulties, existing analog control systems have been retrofitted with digital DCSs in many industrial sites. KEPRI(Korea Electric Power Research Institute) accomplished the project that retrofitted analog control systems with the developed DCSs for boiler unit in middle-scale coal-fired thermal power plant. The benefits of an upgrade to digital control include a increase of reliability due to system redundancy, ease of modifying the control logic and the parameters of function block, ease of maintenance due to available spare parts, improvement of information display, ease of modifying MMI(Man Machine Interface) displays, a increase in system availability, and improvement of control performance. This paper describes how to use the parameters of existing analog controllers, the implementation of digital PID controller, control system configuration for boiler unit in thermal power plant, some boiler control loops, control result during commissioning, and the comparison of boiler characteristic test data after retrofitting with the existing test data.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집D
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• pp.721-725
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• 2001

The main reason for applying pulverizer classifier-rotary type in fossil power plant is boiler high efficiency and energy saving movement in the government. This study intends to analyze the boiler efficiency through the pulverizer classifier-rotary type improvement in thermal power plant and makes its comparison to that of the used fixed type.

• 전기학회논문지
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• 제58권10호
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• pp.2022-2027
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• 2009

An supercritical once through boiler system has been used in the korea standard-type thermal power plant. It is critical in boiler operation that superheater temperature should be controlled within the specified limit. In this paper, control logic scheme is suggested for superheater temperature in once through boiler. Finally the simulation result using process model based simulator shows the validity of suggested control logic.

• 동력기계공학회지
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• 제8권3호
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• pp.18-22
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• 2004

Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. The material for boiler tubes is used in such high temperature and pressure condition as $540^{\circ}C$, 22MPa. The boiler tube material is required to resist creep damage, fatigue cracking, and corrosion damages. 2.25%Cr-1Mo steel is used for conventional boiler tubes, and austenitenite stainless steel is used for higher temperature boiler tubes. But the temperature and pressure of steam in power plant became higher for high plant efficiency. So, the property of boiler tube material must be upgaded to fit the plant property. Several boiler tube material was developed to fit such conditions. X20CrMoV12.1 steel is also developed in 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensite microstructures which is difficult to evaluate the degradation. In this thesis, degrade the X20CrMoV12.1 steel at high temperatures in electric furnace, and evaluate hardness with Vickers hardness tester and strengths with Indentation tester.

• 전기학회논문지P
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• 제62권1호
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• pp.36-44
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• 2013

This paper is written for the development and application of boiler fuel control algorithm and distributed control system of coal-fired power plant by the steps of design, coding, simulation test, site installation and site commissioning test. Fuel control algorithm has the upper algorithm and it is boiler master control algorithm that controls the fuel, feed water, air by generation output demand. Generation output demand by power load influences fuel control. Because fuel can not be supplied fast to the furnace of boiler, fuel control algorithm was designed adequately to control the steam temperature and to prevent the explosion of boiler. This control algorithms were coded to the control programs of distributed control systems which were developed domestically for the first time. Simulator for coal-fired power plant was used in the test step. After all of distributed control systems were connected to the simulator, the tests of the actual power plant were performed successfully. The reliability was obtained enough to be installed at the actual power plant and all of distributed control systems had been installed at power plant and all signals were connected mutually. Tests for reliability and safety of plant operation were completed successfully and power plant is being operated commercially. It is expected that the project result will contribute to the safe operation of domestic new and retrofit power plants, the self-reliance of coal-fired power plant control technique and overseas business for power plant.

• 동력기계공학회지
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• 제16권1호
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• pp.58-64
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• 2012

Power plant boiler is one of the most important utilities providing steam to turbine in thermal power plant. It is composed of thousands of boiler tubes for high efficient heat transfer. Boiler tube material is used in such high temperature and pressure as $540^{\circ}C$, $170kg/mm^2$. The boiler tube material is needed to resist corrosion damage, creep damage and fatigue damage. 2.25%Cr-1Mo steel is used for conventional boiler tubes. In these days steam temperature and pressure of the power plant became higher for high plant efficiency. So, the material property of boiler tube must be upgraded to meet the plant property. Several boiler tube material was developed to meet such condition. X20CrMoV12.1 steel is also developed in early 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensitic structure, which is difficult to evaluate the material degradation. Boiler tube material at severe condition was tested to evaluate long term and short term degradation and creep. Through long term and high temperature degradation test, lath structure was decreased and recrystallization has been proceeded by sub-crystal. And in this research the effect of temperature and stress on boiler tube characteristic,for example, deformation by creep was changed rapidly at relatively high temperature and stress because creep was affected easily by temperature and stress.