• Title/Summary/Keyword: Power Tool

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Development of a High Pressure Turbine Bypass System Pressure Control Model for Power Plant Simulator (발전소 시뮬레이터를 위한 고압 터빈 바이패스 압력 제어 모델 개발)

  • Byun, Seung-Hyun;Lee, Joo-Hyun;Lim, Ick-Hun
    • Journal of the Korea Society for Simulation
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    • v.20 no.4
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    • pp.49-58
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    • 2011
  • It is required that a developed control system should be verified using simulator in terms of functionality and reliability prior to application to a power plant that is a very critical facility in the industry. In this paper, the control model for turbine bypass system was developed for power plant simulator. In order to develop the control model for turbine bypass system, the tool that can be used to implement turbine bypass control logic was developed based on the turbine bypass control system manual. The developed tool was merged into the simulator development environment. The functionality of the developed tool was verified via the simulation based on the each function block specification. The HP turbine bypass pressure control logic was implemented using the developed tool and was integrated with process models and other control models such as boiler control model, turbine control model and boiler feed water pump turbine control model for 500 MW korean standard type fossil power plant. Finally, the validity of the developed control model was shown via simulation result under the integrated simulation environment.

The control characteristic evaluation of Desktop machine tool (Desktop 가공기의 제어특성 평가)

  • 박종영;이득우;김정석;정우섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.137-140
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    • 2003
  • Recently, as the demand of small-sized precision parts is rising in precision industry such as mobile, automobile, optic. etc. the requirement of small-sized machine tool is increasing. Desktop machine tool define small-sized machine tool that is able to install in table. According to diminishing in size, Desktop machine tool is able to economize production cost by reducing work area and consuming electric power. But Desktop machine tool generates vibration in acceleration and deceleration modes by inertia force of moving part. Also vibration is generated when it move simultaneously two axis or three axis. Such generating vibration situation is reason of declining stiffness of machine tool structure because of smallizing in size. And this vibration has a large effect on precision of machining products. Therefore, evaluating of the control characteristic is necessary for minimizing vibration of machine tool as much as possible to accomplish precision machining of small-sized parts

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A Study on the Surfaces Modification of Tool Steel by YAG LASER (YAG LASER에 의한 공구강의 표면개질에 관한 연구)

  • 옥철호;강형식;이광영;박홍식;전태옥
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.292-299
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    • 1998
  • Case hardening behavior of tool steel(SK5) was investigated after YAG laser irradiation. In the case of beam passes, martensite formed in the melt zone and in former pearlite regions of the austenization zone exhibited very high Vickers Hardness values. The molten depth and radius, micro structure, hardness were investigated as a function of defocusing distance, pulse width, and power density.

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Development of Shrink-Fit Tool Holder using Shape Memory Alloys (형상기억합금을 이용한 열박음 공구홀더 개발)

  • Shin, Woo-Cheol;Ro, Seung-Kook;Kim, Byung-Sub;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.889-894
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    • 2010
  • Conventional shrink-fit tool holders have positive features, such as high accuracy, high strength, high stiffness and low sensitivity to centrifugal forces, but they require heavy investments for heating and cooling equipment. Generally the heating equipment has to heat the tool holder up to $200{\sim}300^{\circ}C$ for tool changes. This paper introduces a novel shrink-fit tool holder that is able to unclamp a tool at $40{\sim}50^{\circ}C$. This feature makes it possible to switch between the clamped and unclamped states by using a simple device, which has lower power, smaller size and lower cost than the heating equipment of the conventional shrink-fit tool holders. The proposed shrink-fit tool holder is able to expand its tool hole by using the shape memory alloys which are integrated in the tool holder body. Performances of the SMA shrink-fit tool holder were evaluated experimentally. The experimental results confirm that the proposed tool holder is feasible in aspects of clamping/unclamping operations, clamping force and repeatability of tool setup.

A Study on the Characteristics of AE Signals of Tool Failure for Continuous and Interrupted Cutting under CNC Lathe (CNC선반에서 연속절삭 및 단속절삭시 공구손상에 대한 음향방출신호 특성 연구)

  • Kim, T.B.;Kang, S.Y.;Kim, W.I.;Lee, Y.K.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.136-142
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    • 1996
  • Automatic monitoring of cutting process is one of the most important technology in machining. AE sensing technology has been applied to monitoring process and proved to be effective in detecting tool abnor- malities such as tool wear and fracture. In this experimental study. AE signals were detected from the tool holder for continuous and interrupted cutting, which obtained from changing workpice material configuration, under control of constant cutting speed from CNC lathe. From statistical and frequency analysis, the AE signals were analyzed to obtaining the characteristics of continuous and interrupted cutting conditions and tool failure. The Kurtosis values decreased but RMS voltages increased as the cutting speed increased, in both continuous and interrupted cutting. RMS voltage is suddenly increased but Kurtosis value is suddenly decreased when tool failure condition. Power spectrum density of AE signals when tool failure reaches extreme value around 0.065 cycles/ .mu. m.

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Development of a Vision-based Position Estimation System for the Inspection and Maintenance Manipulator of Steam Generator Tubes a in Nuclear Power Plant

  • Jeong, Kyung-Min;Cho, Jae-Wan;Kim, Seung-Ho;Kim, Seung-Ho;Jung, Seung-Ho;Shin, Ho-Chul;Choi, Chang-Whan;Seo, Yong-Chil
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.772-777
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    • 2003
  • A vision-based tool position estimation system for the inspection and maintenance manipulator working inside the steam generator bowl of nuclear power plants can help human operators ensure that the inspection probe or plug are inserted to the targeted tube. Some previous research proposed a simplified tube position verification system that counts the tubes passed through during the motion and displays only the position of the tool. In this paper, by using a general camera calibration approach, tool orientation is also estimated. In order to reduce the computation time and avoid the parameter bias problem in an ellipse fitting, a small number of edge points are collected around the large section of the ellipse boundary. Experiment results show that the camera calibration parameters, detected ellipses, and estimated tool position are appropriate.

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Dynamic Simulation of Pump-Storage Power Plants with different variable speed configurations using the Simsen Tool

  • Kruger, Klaus;Koutnik, Jiri
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.334-345
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    • 2009
  • Pumped storage power plants are playing a significant role in the contribution to the stabilization of an electrical grid, above all by stable operation and fast reaction to sudden load respectively frequency changes. Optimized efficiency and smooth running characteristics both in pump and turbine operation, improved stability for synchronization in turbine mode, load control in pump mode operation and also short reaction times may be achieved using adjustable speed power units. Such variable speed power plants are applicable for high variations of head (e.g. important for low head pump-turbine projects). Due to the rapid development of power semiconductors and frequency converter technology, feasible solutions can be provided even for large hydro power units. Suitable control strategies as well as clear design criteria contribute significantly to the optimal usage of the pump turbine and motor-generators. The SIMSEN tool for dynamic simulations has been used for comparative investigations of different configurations regarding the power converter topology, types of semiconductors and types of motor-generators including the coupling to the hydraulic system. A brief overview of the advantages & disadvantages of the different solutions can also be found in this paper. Using this approach, a customized solution minimizing cost and exploiting the maximum usage of the pump-turbine unit can be developed in the planning stage of new and modernization pump storage projects.

Effective Harmonic Diagnose Tool for Power Quality Problems (전기품질개선을 위한 효율적인 고조파 진단 툴 개발)

  • 설용태;이의용
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.1
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    • pp.63-68
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    • 2002
  • In this paper harmonic diagnose tool is described for electric evaluate the power quality at industrial power systems is described both simulation and experimental testing during various operation conditions. PTW (Power Tools for Windows) and harmonic measuring instrument are organized around personal computer and/or instrumentation study environments interconnected via RS-232. Unknown zero sequence impedance data of cable is calculated by the modified T&D and BICC method. IEEE standard is also used to estimate the transformer input data. the proposed system provides a flexible and effective environment to diagnose the power quality at industrial distribution systems by utilizing simulations and actual field data.

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Damping Analysis using IEEEST PSS and PSS2A PSS

  • Lee Sang-Seung;Kang Sang-Hee;Jang Gwang-Soo;Li Shan-Ying;Park Jong-Keun;Moon Seung-Il;Yoon Yong-Tae
    • Journal of Electrical Engineering and Technology
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    • v.1 no.3
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    • pp.271-278
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    • 2006
  • This paper scrutinized the damping effects of installing the prototype PSSs by a transient analysis for eight buses of faults in the South Korean power system. The PSSs used have the co-PSS blocks for IEEEST model with a single input and the co+power PSS blocks for PSS2A model with dual inputs. The simulation tool was a TSAT(Transient Security Assessment Tool) developed by Powertech Labs Inc. The voltages of the transmission line for simulations were 765kV and 345kV, and the faults for eight cases were sequenced by considering the open state and the close state of the lines. In the simulations, the three-phase line to ground (L-G) fault generated different points for each region. The simulations were compared to the cases of no PSS, partial IEEEST and PSS2A, absolute IEEEST, and absolute PSS2A to show that the power system oscillation can be effectively damped by PSS modules. Simulations were conducted to confirm the effectiveness for the KEPCO (Korea Electric Power Corporation) power system.

Comparison between Asynchronous and Synchronous Linear Motors as to Thermal Behavior

  • Eun, In-Ung
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.61-68
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    • 2001
  • A linear motor has a lot of advantages in comparison with conventional feed mechanisms: high transitional speed, acceleration, high control performance and good positioning at high speed. Through the omission of a power transfer element, the linear motor shows no wear and no backlash, has along lifetime and is easy to assemble. Recently, the two types of linear motors, asynchronous and synchronous linear motors, are often applied to machine tools as a fast feed mechanism. In this paper, a comparison between the two types of linear motors as to power loss and thermal behavior is made. The heat sources of the linear motor-the electrical power loss in the motor and the frictional heat on the linear guidance-are measured and compared. Also, the temperature on the linear motor and machine structure is measured and presented.

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