• Title/Summary/Keyword: Power Equipment Diagnosis

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

Establishment of Diagnostic Criteria in the Preventive Diagnostic System for the Power Transformer (전력용 변압기 예방진단새스템의 진단기준치 실정)

  • Kweon Dong-Jin;Koo Kyo-Sun;Kwak Joo-Sik;Woo Jung-Wook;Kang Yeon-Wook
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.54 no.9
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    • pp.449-456
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    • 2005
  • The preventive diagnostic technique prevents transformers from power failure through giving alarm and observing transformers in service. And it helps to establish the plan for optimum maintenance of the transformer as well as to find location or cause of fault using accumulated data. Data detection and experience of the preventive diagnostic system need to establish the preventive diagnostic algorithm regarding interrelationship between detected data and deterioration of equipment. Therefore in-depth analysis about the preventive diagnosis system is required. KEPCO has adopted the preventive diagnostic system at nine 345kV substations since 1997. Techniques for component sensors of the preventive diagnosis system were settled but diagnosis algorithm, diagnostic criteria and practical use of accumulated data are not yet established. This paper, to build up the base of preventive diagnostic algorithm for the Power transformer. investigated the preventive diagnostic criteria for the power transformer.

A Risk Evaluation Model of Power Distribution Line Using Bayesian Rule -Overhead Distribution System- (베이즈 규칙을 활용한 배전선로 위험도 평가모델 -가공배전분야-)

  • Joung, Jong-Man;Park, Yong-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.6
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    • pp.870-875
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    • 2013
  • After introducing diagnosis equipment power failure prevention activities for distribution system have become more active. To do facility diagnosis and maintenance work more efficiently we need to evaluate reliability for the system and should determine the priority line with appropriate criteria. Thus, to calculate risk factor for the power distribution line that are composed of many component facilities its historical failure events for the last 5 years are collected and analysed. The failure statics show that more than 60% of various failures are related to environment factors randomly and about 20% of the failures are refer to the aging. As a strategic evaluation system reflecting these environmental influence is needed, a system on the basis of the probabilistic approach related statical variables in terms of failure rate and failure probability of electrical components is proposed. The figures for the evaluation are derived from the field failure DB. With adopting Bayesian rule we can calculate easily about conditional probability query. The proposed evaluation system is demonstrated with model system and the calculated indices representing the properties of the model line are discussed.

Temperature Distribution Monitoring of Transformer Using IRR-Camera (적외선방사카메라를 이용한 변압기 온도분포 모니터링)

  • 이우선;정찬문;서용진
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.459-462
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    • 2002
  • The conventional thermal insulator and power transformer testing is widely used in surface aging measurement of outside insulator because those testing can carry out very short time in Lab testing. Also thermal testing is able to offer the standard judgement of relative degradation level of outside HV machine. There it is very useful method compare to previous conventional thermal testing method and effective Lab testing method. But surface discharges(SD) have very complex characteristics of discharge pattern so it is required estimation research to development of precise analysis method. In recent, the study of IRR-camera is carrying out discover of temperature of power equipment through condition diagnosis and system development of degradation diagnosis. In this study, thermal testing of Power transformer is measured with partial temperature distribution in real time.

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Temperature Distribution Monitoring of Transformer (변압기 온도 변화특성 모니터링)

  • Lee, Woo-Sun;Jung, Chan-Moon;Son, Dong-Min;Seo, Young-Jin;Lim, Jang-Sub
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.08a
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    • pp.69-72
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    • 2002
  • The conventional thermal insulator and power transformer testing is widely used in surface aging measurement of outside insulator because those testing can carry out very short time in Lab testing. Also thermal testing is able to offer the standard judgement of relative degradation level of outside HV machine. There it is very useful method compare to previous conventional thermal testing method and effective Lab testing method. But surface discharges(SD) have very complex characteristics of discharge pattern so it is required estimation research to development of precise analysis method. In recent, the study of IRR-camera is carrying out discover of temperature of power equipment through condition diagnosis and system development of degradation diagnosis. In this study, thermal testing of power transformer is measured with partial temperature distribution in real time.

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A Study on the Water Absorption Diagnosis Method through Capacitance Measurement for Generator Stator Windings (발전기 고정자 권선의 정전용량 측정을 통한 흡습 진단 방법에 관한 연구)

  • Kim, Hee-Soo;Bae, Yong-Chae;Kee, Chang-Doo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.50-57
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    • 2006
  • The water leak in water-cooled generator stator windings can generate the serious accidents such as insulation breakdown and it brings a generator to the unexpected sudden outage. Accordingly, it is important to diagnose the water absorption of them for the effective operation of power plant. Especially, the capacitance value which is measured for diagnosis is very small so the special diagnosis methods like stochastic theory are needed. KEPRI developed the water absorption test equipment and diagnosis technology for them. The developed diagnosis technology is applied to the real system and the results of water absorption test for stator windings are agreed to them of water leak test.

Investigation on propagation characteristics of AE signal with FEM (FEM을 이용한 음향신호의 전달특성에 관한 연구)

  • Seo, Pan-Seok;Koo, Kyung-Wan;Kim, Jong-Seok;Han, Sang-Ok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.274-277
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    • 2001
  • This paper describes the simulation study. conducted on the propagation characteristics of AE signal. In the case of gas insulation, such as $SF_6$, the equipment is less affected by the environment condition than air insulation, because the component parts of equipment were placed in the enclosure, which is filled with compressed gas. But. when the breakdown in the electric insulation occurs. it takes much time and economical efforts to repair. Therefore it is very important to diagnose the equipment before the accident. And. in general. UHF and AE signal is the most common transducer to diagnose the state of the power equipment, so, in this investigation, we make a experimental apparatus with aluminum plate and transient analysis with ANSYS to observe the propagation characteristics of AE signal. Through the result of the analysis. we can make a further understanding on the propagation characteristics of AE signal, and get the fundamental skills for the GIS diagnosis.

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Investigation on propagation characteristics of AE signal with FEM (FEM을 이용한 음향신호의 전달특성에 관한 연구)

  • 서판석;구경완;김종석;한상옥
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.274-277
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    • 2001
  • This paper describes the simulation study, conducted on the propagation characteristics of AE signal. In the case of gas insulation, such as SF6, the equipment is less affected by the environment condition than air insulation, because the component parts of equipment were placed in the enclosure, which is filled with compressed gas. But, when the breakdown in the electric insulation occurs, it takes much time and economical efforts to repair. Therefore it is very important to diagnose the equipment before the accident. And, in general, UHF and AE signal is the most common transducer to diagnose the state of the power equipment, so, in this investigation, we make a experimental apparatus with aluminum plate and transient analysis with ANSYS to observe the propagation characteristics of AE signal. Through the result of the analysis, we can make a further understanding on the propagation characteristics of AE signal, and get the fundamental skills for the GIS diagnosis.

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Study on Decomposition Gas Characteristics and Condition Diagnosis for Gas-Insulated Transformer by Chemical Analysis

  • Kim, Ah-Reum;Kwak, Byeong Sub;Jun, Tae-Hyun;Park, Hyun-Joo
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.4
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    • pp.447-454
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    • 2020
  • Since SF6 gas was discovered in the early 1900s, it has been widely used as an insulation material for electrical equipment. While various indicators have been developed to diagnose oil-immersed transformers, there are still insufficient indicators for the diagnosis of gas-insulated transformers. When necessary, chemical diagnostic methods can be used for gas-insulated transformers. However, the field suitability and accuracy of those methods for transformer diagnosis have not been verified. In addition, since various types of decomposition gases are generated therein, it is also necessary to establish appropriate analysis methods to cover the variety of gases. In this study, a gas-insulated transformer was diagnosed through the analysis of decomposition gases. Reliability assessments of both simple analysis methods suitable for on-site tests and precise analysis methods for laboratory level tests were performed. Using these methods, a gas analysis was performed for the internal decomposition gases of a 154 kV transformer in operation. In addition, simulated discharge and thermal fault experiments were demonstrated. Each major decomposition gas generation characteristics was identified. The results showed that an approximate diagnosis of the inside of a gas-insulated transformer is possible by analyzing SO2, SOF2, and CO using simple analysis methods on-site. In addition, since there are differences in the types of decomposition gas generation patterns with various solid materials of the internal transformer, a detailed examination should be performed by using precise analysis methods in the laboratory.

Partial Discharge Detection of High Voltage Switchgear Using a Ultra High Frequency Sensor

  • Shin, Jong-Yeol;Lee, Young-Sang;Hong, Jin-Woong
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.4
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    • pp.211-215
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    • 2013
  • Partial discharge diagnosis techniques using ultra high frequencies do not affect load movement, because there is no interruption of power. Consequently, these techniques are popular among the prevention diagnosis methods. For the first time, this measurement technique has been applied to the GIS, and has been tested by applying an extra high voltage switchboard. This particular technique makes it easy to measure in the live state, and is not affected by the noise generated by analyzing the causes of faults ? thereby making risk analysis possible. It is reported that the analysis data and the evaluation of the risk level are improved, especially for poor location, and that the measurement of Ultra high frequency (UHF) partial discharge of the real live wire in industrial switchgear is spectacular. Partial discharge diagnosis techniques by using the Ultra High Frequency sensor have been recently highlighted, and it is verified by applying them to the GIS. This has become one of the new and various power equipment techniques. Diagnosis using a UHF sensor is easy to measure, and waveform analysis is already standardized, due to numerous past case experiments. This technique is currently active in research and development, and commercialization is becoming a reality. Another aspect of this technique is that it can determine the occurrences and types of partial discharge, by the application diagnosis for live wire of ultra high voltage switchgear. Measured data by using the UHF partial discharge techniques for ultra high voltage switchgear was obtained from 200 places in Gumi, Yeosu, Taiwan and China's semiconductor plants, and also the partial discharge signals at 15 other places were found. It was confirmed that the partial discharge signal was destroyed by improving the work of junction bolt tightening check, and the cable head reinforcement insulation at 8 places with a possibility for preventing the interruption of service. Also, it was confirmed that the UHF partial discharge measurement techniques are also a prevention diagnosis method in actual industrial sites. The measured field data and the usage of the research for risk assessment techniques of the live wire status of power equipment make a valuable database for future improvements.