• Title/Summary/Keyword: Powder size

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Effect of Nozzle Tip Size on the Fabrication of Nano-Sized Nickel Oxide Powder by Spray Pyrolysis Process

  • Kim, Donghee;Yu, Jaekeun
    • Korean Journal of Materials Research
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    • v.23 no.9
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    • pp.489-494
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    • 2013
  • In this study, by using nickel chloride solution as a raw material, a nano-sized nickel oxide powder with an average particle size below 50 nm was produced by spray pyrolysis reaction. A spray pyrolysis system was specially designed and built for this study. The influence of nozzle tip size on the properties of the produced powder was examined. When the nozzle tip size was 1 mm, the particle size distribution was more uniform than when other nozzle tip sizes were used and the average particle size of the powder was about 15 nm. When the nozzle tip size increases to 2 mm, the average particle size increases to roughly 20 nm, and the particle size distribution becomes more uneven. When the tip size increases to 3 mm, particles with an average size of 25 nm and equal to or less than 10 nm coexist and the particle size distribution becomes much more uneven. When the tip size increases to 5 mm, large particles with average size of 50 nm partially exist, mostly consisting of minute particles with average sizes in the range of 15~25 nm. When the tip size increases from 1 mm to 2 mm, the XRD peak intensities greatly increase while the specific surface area decreases. When the tip size increases to 3 mm, the XRD peak intensities decrease while the specific surface area increases. When the tip size increases to 5 mm, the XRD peak intensities increase again while the specific surface area decreases.

Effects of Particle Size and Gelatinization of Job's Tears Powder on the Instant Properties

  • Han, Sung-Hee;Park, Soo-Jea;Lee, Seog-Won;Rhee, Chul
    • Preventive Nutrition and Food Science
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    • v.15 no.1
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    • pp.67-73
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    • 2010
  • The effects of particle sizes (small, medium and large sizes) and gelatinization treatment on the changes of the instant properties of Job's tears powder were investigated. The degree of gelatinization on the different particle size samples of Job's tears powder was the highest in the small particle size, and it also showed an increasing trend regardless of pregelatinizing whether it is or not as the particle size decreased from large particle size to small particle size. The water solubility index of the pregelatinized samples was high compared to that of ungelatinized samples regardless of particle size and temperatures. The water absorption and swelling power increased as particle size and temperature were increased. The dispersibility and sinkability of ungelatinized sample was increased as particle size and temperature were increased and it also showed lower value regardless of particle size and temperature. However, the dispersibility and sinkability of pregelatinized samples were shown to have the opposite result, such that the smallest particle size of pregelatinized sample had the lowest sinkability (11.3%). The turbidity of the pregelatinized small particle size was the highest by a factor of 1.08.

Fabrication of Niobium Powder for Solid-electrolyte Capacitors (고체 전해커패시터용 니오븀 분말제조)

  • Yoon, Jae-Sik;Hwang, Sun-Ho;Kim, Byung-Il
    • Journal of the Korean institute of surface engineering
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    • v.42 no.5
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    • pp.227-231
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    • 2009
  • The niobium capacitor showed somewhat more unstable characteristics than the commercial tantalum capacitors, but is nonetheless considered applicable as a future substitute for tantalum capacitors. In this study, niobium powder was fabricated by metallothermic reduction process using $K_2NbF_7$ as the raw materials, KCl and KF as the diluents and Na as the reducing agent. The niobium particle size greatly decreased from 0.7um to 0.2 um as the amount of diluent increased. However if a higher surface area of powder is required, more diluents need to be used in the said method in order to produce niobium powder. The niobium powder morphology and particle size are very sensitive to a amount of sodium excess. The particle size of niobium powder increased with a increasing amount of sodium excess. When more diluent and sodium are used, the niobium powder will be contaminated with more impurities such as Fe, Cr, Ni so on.

Effect of Ball Milling Conditions on the Microstructure and Dehydrogenation Behavior of TiH2 Powder (볼 밀링 조건이 TiH2 분말의 미세조직과 탈수소화 거동에 미치는 영향)

  • Ji Young Kim;Eui Seon Lee;Ji Won Choi;Youngmin Kim;Sung-Tag Oh
    • Journal of Powder Materials
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    • v.31 no.2
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    • pp.132-136
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    • 2024
  • This study investigated the effects of revolution speed and ball size in planetary milling on the microstructure and dehydrogenation behavior of TiH2 powder. The particle size analysis showed that the large particles present in the raw powder were effectively refined as the revolution speed increased, and when milled at 500 rpm, the median particle size was 1.47 ㎛. Milling with a mixture of balls of two or three sizes was more effective in refining the raw powder than milling with balls of a single size. A mixture of 3 mm and 5 mm diameter balls was the optimal condition for particle refinement, and the measured median particle size was 0.71 ㎛. The dependence of particle size on revolution speed and ball size was explained by changes in input energy and the number of contact points of the balls. In the milled powder, the endothermic peak measured using differential thermal analysis was observed at a relatively low temperature. This finding was interpreted as the activation of a dehydrogenation reaction, mainly due to the increase in the specific surface area and the concentration of lattice defects.

Effects of Atmospheric Powder and Grain Size on Electrical Properties of Lanthanum-modified $PbTiO_3$ Ceramics

  • Byung Sung kang;You, Dong-Joo;Park, Si-Kyung
    • The Korean Journal of Ceramics
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    • v.6 no.4
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    • pp.396-400
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    • 2000
  • Dielectric and piezoelectric properties of Pb$_0.9$La$_0.1$TiO$_3$ ceramics were investigated as a function of grain size. Sintering atmosphere was controlled with changing the kind of atmospheric powder and its amount. It was confirmed that dielectric and piezoelectric of Pb$_0.9$La$_0.1$TiO$_3$ were strongly influenced by the sintering atmosphere. Relative dielectric constant of Pb$_0.9$La$_0.1$TiO$_3$ which was sintered in PbO-deficient atmosphere made by Pb$_0.9$La$_0.1$TiO$_3$ powder, increased with the grain size. However, the dielectric constant of the samples sintered in the PbO-sufficient atmosphere made by PbZrO$_3$ powder was slightly decreased with the grain size. Piezoelectric d$_33$ constant of Pb$_0.9$La$_0.1$TiO$_3$ also showed a different trend, depending on the sintering atmosphere. It was almost constant in the range of grain size of 1.3~2.3 $\mu$m when the samples were sintered in the PbO-sufficient atmosphere, while it intensively decreased with the grain size in the case of the PbO-deficient condition.

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Production of Ultra-fine Metal Powder with Gas Atomization Processes

  • Wang, M. R.
    • Journal of ILASS-Korea
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    • v.11 no.2
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    • pp.59-68
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    • 2006
  • Experimental results of the metal powder production with internal mixing, internal impinging and the atomizer coupled with substrate design are presented in this paper. In a test with internal mixing atomizer, mean powder size was decreased from $37{\mu}m\;to\;23{\mu}m$ for Pb65Sn35 alloy as the gas-to-melt mass ratio was increased from 0.04 to 0.17. The particle size further reduces to $16.01{\mu}m$ as the orifice area is increased to $24mm^2$. The micrograph of the metal powder indicates that very fine and spherical metal powder has been produced by this process. In a test program using the internal impinging atomizers, the mean particle size of the metal powder was decreased from $22{\mu}m\;to\;12{\mu}m$ as the gas-to-melt-mass ratio increased from 0.05 to 0.22. The test results of an atomizer coupled with a substrate indicates that the deposition rate of the molten spray on the substrate is controlled by the diameter of the substrate, the height of the substrate ring and the distance of the substrate from the outlet of the atomizer. This in rum determines the powder production rate of the spraying processes. Experimental results indicate that the deposition rate of the spray forming material decreases as the distance between the substrate and the atomizer increases. For example, the deposition rate decreases from 48% to 19% as the substrate is placed at a distance from 20cm to 40cm. On the other hand, the metal powder production rate and its particle size increases as the subsrate is placed far away from the atomizer. The production of metal powder with mean particle size as low as $3.13{\mu}m$ has been achieved, a level which is not achievable by the conventional gas atomization processes.

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Ball Milling of Aluminum Foil Scrap (알루미늄 호일 스크랩의 볼밀링)

  • Hong, Seong-Hyeon;Kim, Byeong-Gi
    • 연구논문집
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    • s.29
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    • pp.131-139
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    • 1999
  • The effect of ball milling conditions in the milling of aluminium foil scraps was studied. Initial foil thickness, ball size. content of oleic acid. weight ratio of mineral spirits/foil. charged amount of foil were varied in wet ball milling process. It is impossible to make flake powders by milling of foil scraps with thickness $120 \mum$. As foil thickness decreases from $60\mum$ to $6.5\mum$, Mean size of powder milled for 30 h decreases from 107 µm to 17 µm. Bigger ball is slightly beneficial for milling of foils to the flake powders due to the larger impact energy produced by them. It is impossible to mill the foil without oleic acid to fabricate the flake powder. As content of oleic acid increases from 1.5 % to 5 %, mean size of flake powder milled for 30 h is drastically decreased. For the mineral spirits content below 50 %, foil scrap was not milled because sliding motion of balls by lubricant effect between balls and wall of container. As weight ratio of mineral spirits and foil increase over 100 %, foils were milled powders with mean powder size 15 - 20 때 irrespective of mineral spirits content due to reduced lubricant effect. As charged amount of foil decreases, mean powder size decreases due to increased collision frequency between ball and foil.

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Fabrication and Properties of High Strength Hypereutectic Al-Si Powder by Gas Atomization Process I. Powder Production and Compressibility (가스분무 공정에 의한 고강도 과공정 Al-Si 합금 분말의 제조 및 특성 연구 I. 분말 제조 및 성형성)

  • Kim Yong-Jin;Kim Jin-Chun
    • Journal of Powder Materials
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    • v.12 no.4 s.51
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    • pp.296-302
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    • 2005
  • In order to improve mechanical properties, the hypereutectic Al-20 wt%Si based prealloy powder was prepared by gas atomization process. Microstructure and compressibility of the atomized Al-Si powder were investigated. The average powder size was decreased with increasing the atomization gas pressure. Size of primary Si particles of the as-atomized powder was about $5-8\;\mu{m}$. The as-atomized Al-Si powder such as AMB 2712 and AMB 7775 to increase compressibility and sinterability. Relative density of the mixed powder samples sintered at $600^{\circ}C$ was reached about 96% of a theoretical density.

Influence of Powder Size on Properties of Selectively Laser-Melted- AlSi10Mg Alloys (AlSi10Mg 합금분말 크기가 선택적 레이저 용융된 3차원 조형체 특성에 미치는 영향)

  • Eom, Yeong Seong;Kim, Dong Won;Kim, Kyung Tae;Yang, Sang Sun;Choe, Jungho;Son, Injoon;Yu, Ji Hun
    • Journal of Powder Materials
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    • v.27 no.2
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    • pp.103-110
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    • 2020
  • Aluminum (Al) - based powders have attracted attention as key materials for 3D printing because of their excellent specific mechanical strength, formability, and durability. Although many studies on the fabrication of 3D-printed Al-based alloys have been reported, the influence of the size of raw powder materials on the bulk samples processed by selective laser melting (SLM) has not been fully investigated. In this study, AlSi10Mg powders of 65 ㎛ in average particle size, prepared by a gas atomizing process, are additively manufactured by using an SLM process. AlSi10Mg powders of 45 ㎛ average size are also fabricated into bulk samples in order to compare their properties. The processing parameters of laser power and scan speed are optimized to achieve densified AlSi10Mg alloys. The Vickers hardness value of the bulk sample prepared from 45 ㎛-sized powders is somewhat higher than that of the 65 ㎛m-sized powder. Such differences in hardness are analyzed because the reduction in melt pool size stems from the rapid melting and solidification of small powders, compared to those of coarse powders, during the SLM process. These results show that the size of the powder should be considered in order to achieve optimization of the SLM process.

Tribological Properties of Reaction-Bonded SiC/Graphite Composite According to Particle Size of Graphite (반응소결 SiC/Graphite 복합체에서 Graphite 입자의 크기에 따른 마찰마모특성)

  • Baik, Yong-Hyuck;Seo, Young-Hean;Choi, Woong;Lee, Jong-Ho
    • Journal of the Korean Ceramic Society
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    • v.34 no.8
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    • pp.854-860
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    • 1997
  • The tribological property of ceramics is very important for use in seal rings, pump parts, thread guides and mechanical seal, etc. In the present study, which RBSC/graphite composites were manufactured by adding graphite powders with different particle sizes to mixtures of SiC powder, metallic silicon, carbon black and alumina, effects on the tribological property of each RBSC/graphite composite was investigated in accordance with the particle size of the added graphite powder. The water absorption, the bending strength and the resistance for the friction and wear were measured, and the crystalline phase and the microstructure were respectively examined by using XRD and SEM. In case that the particle size of the graphite powder was fine(2${\mu}{\textrm}{m}$), the formation of $\beta$-SiC was accelerated, thereby making the increase of the bending strength and the decrease of the water absorption, but no improvement for the tribological properties. Furthermore, in case that the particle size of the graphite powder was some large(88~149${\mu}{\textrm}{m}$), the formation of $\beta$-SiC was not accelerated, to thereby make the decrease of the bending strength and the increase of the water absorption, but the improvement for the tribological property of only the composite having the graphite powder of 20 vol%. In addition, in case that the particle size distribution of the graphite powder was large (under 53 ${\mu}{\textrm}{m}$), there was no improvement for every properties. However, the composites, which the graphite powder with the particle size of 53~88 ${\mu}{\textrm}{m}$ was added in 10~15 vol%, had the most increased resistance for the friction and wear which show the worn out amount of 0.4~0.6$\times$10-3 $\textrm{cm}^2$, and the value of the bending strength is 380~520 kg/$\textrm{cm}^2$.

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