• Progress in Superconductivity
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• v.12 no.2
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• pp.88-92
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• 2011

[ $MgB_2$ ]superconducting sheets have been fabricated using powder roll compaction method. Sheet-type $MgB_2$ bulk samples were successfully fabricated using the pre-reacted $MgB_2$ powders. In this work, $MgB_2$ powders were compacted by two rotating rolls and squeezed out as a form of $MgB_2$ sheets of ~1 mm thickness. The rolling speed of 0.3-0.7 rpm and the gap distance of 0.3-0.8 mm between the two rollers were carefully controlled to get a full compaction of the powders into bulk $MgB_2$ sheets. The densities of $MgB_2$ sheets were 1.98-2.05 g/$cm^3$, which is 75.44-77.99 % of the theoretical value of 2.63 g/$cm^3$. And the density comparison was made compared to those of typical $MgB_2$ bulks from uni-axial pressing and $MgB_2$ wires from Powder-In-Tube processing.

• Korean Journal of Materials Research
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• v.4 no.4
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• pp.406-415
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• 1994

The effects of fabrication method and condition on critical current density of Ag sheathed Bi- 2223 superconducting tapes by powder-in-tube method were studied. The highest critical current density (Jc) in the whole process was measured in the repeative heat treatment of 250 hour and mechanical deformation of 2 times. These results are suggested that the high-Tc phase at the heat treatment of 250 hour was superior and the good grain alignment at the mechanical deformation of 2 times was analyzed by XRD pattern. The highest critical current density obtained by pressing method was $1.05\times 10^4A/\textrm{cm}^2$ and $0.78\times 10^4A/\textrm{cm}^2$ in case of rolling method. The multifilamentary wires with 7 and 49 filaments were fabricated to check the applicability of pressing and rolling method for preparing multifilaments wire. The critical current density of 7 filaments tapes prepared by pressing showed $0.45 \times 10^{4}A/\textrm{cm}^2$ and $0.20 \times 10^{4}A/\textrm{cm}^2$ for 49 filaments tapes prepared by rolling.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.668-673
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• 2008

In this paper, we developed a physically-based micromechanical model for inelastic deformation of ceramic powders. The aggregate response of ceramic particles was modeled using the two-surface yield function which considered the shear-induced dilatancy caused by friction, rolling resistance and cohesion between powder particles and consolidation caused by plastic deformation of powder themselves under high compression. The constitutive equations were implemented into the user-subroutine VUMAT of finite element program ABAQUS/Explicit. The material parameters in the constitutive model were identified by calibrating the model to reproduce data from triaxial compression tests and simple compression tests. The density distribution obtained by using the proposed model was in good quantitative agreement with the experimental results of the triaxial compression and cold isostaic compression as well.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.156-157
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• 2006

The preparation of composite powders for plasma spraying by an in-house designed mechanofusion process is investigated. Results show that dry particle coating depends on the chemical and mechanical properties of powders. In metal/oxide and metal/oxide/carbide powder mixtures, fine ceramic particles coat the surface of the metallic coarser particles. A nearly rounded shape of the final composite particles is induced by the mechanical energy input with no formation of new phases. However with the carbide/metal powdered system, only an intimate mixture of components is achieved. It is suggested that the coating mechanism is governed by agglomeration and rolling phenomena.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.393-394
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• 2006

Highly compressible Ni-Mo steels are attractive materials for PM due to high sinter density and ease of processing. Extra-fine Ni admixed PM steels have demonstrated improved mechanical properties and rolling contact fatigue resistance due to a more uniform microstructure and increased Ni diffusion during sintering. Sinter densities of single press single sinter XF Ni-Mo steels can approach $7.5\;g/cm^3$ at moderate compaction pressures. Leaner alloys based on extra-fine Ni powder are possible depending on the performance requirements of the PM steel part. Extra-fine Ni steels are particularly attractive for the growing market of high performance PM gears and sprockets.

• Applied Chemistry for Engineering
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• v.22 no.6
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• pp.642-647
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• 2011

The fabrication characteristics of porous uranium oxide granules from $U_3O_8$ powder was investigated in terms of initial particle bed motions such as slumping and rolling, thermal treatment conditions, and rotational velocities in slumping motion using a rotary voloxidizer. With respect to the initial particle bed motion the recovery rate of granule of above 1 mm in slumping motion was higher than that in the rolling motion. Rolling motion was changed into slumping motion with high slumping frequency by formation of granules from fine particles. Recovery rate of granule significantly increased with the increas in thermal treatment temperature and time of upto 10 h. As the rotational velocity of voloxidizer in the case of the initial particle bed showing slumping motion increased, the recovery rate of granule increased from 81.5 to 88.7%. However, the rotational velocity of 2 rpm provided an effective density, crushing strength and sphericity of granules.

• Journal of Powder Materials
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• v.16 no.1
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• pp.33-36
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• 2009

In order to increase the magnetic loss for electromagnetic(EM) wave absorption, the soft magnetic $Fe_{73}Si_{16}B_7Nb_3Cu_1$(at%) alloy strip was used as the basic material in this study. The melt-spun strip was pulverized using an attrition mill, and the pulverized flake-shaped powder was crystallized at $540^{\circ}C$ for 1h to obtain the optimum grain size. The Fe-based powder was mixed with 2 wt% $BaTiO_3$, $0.3{\sim}0.6$ wt% carbon black, and polymer-based binders for the improvement of electromagnetic wave absorption properties. The mixture powders were tape-cast and dried to form the absorption sheets. After drying at $100^{\circ}C$ for 1h, the sheets of 0.5 mm in thickness were made by rolling at $60^{\circ}C$, and cut into toroidal shape to measure the absorption properties of samples. The characteristics including permittivity, permeability and power loss were measured using a Network Analyzer(N5230A). Consequently, the properties of electromagnetic wave absorber were improved with the addition of both $BaTiO_3$ and carbon black powder, which was caused by the increased dielectric loss of the additive powders.

• Journal of Powder Materials
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• v.10 no.4
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• pp.241-248
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• 2003

Biaxially textured Ni tapes were fabricated by a cold working and recrystallization heat treatment processes from powder compact rods. The processing parameters associated with the cube texture formation in Ni tapes were systematically investigated by using X-ray diffraction and pole-figure analysis. The Ni powder used in this study was 5 $\mu$m in size and 99.99% in purity. To find the optimum sintering temperature, tensile tests were performed for Ni rods sintered at various temperatures. The Ni rods sintered at 100$0^{\circ}C$ showed poor elongation and low fracture strength, while the Wi rods sintered above 100$0^{\circ}C$ revealed good mechanical properties. The higher elongation and fracture strength of the Ni rods sintered at higher temperatures than 100$0^{\circ}C$ are attributed to the full densification of the sintered rods. The sintered Ni rods were cold-rolled with 5% reduction to the final thickness of 100 $\mu$m and then annealed for development of rube texture in rolled Ni tapes. The annealed Ni tapes depicted strong cube texture with FWHM(full-width at half-maximum) of in-plane and out-of-plane in the range of 8$^{\circ}$ to 10$^{\circ}$. The NiO deposited on the Ni tapes by MOCVD process showed good epitaxy with FWHM=10$^{\circ}$, which indicates that the Ni tapes can be used as a substrate for YBCO coated conductors.

• Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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• 2002.02a
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• pp.138-140
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• 2002

We fabricated textured Ni substrate for YBCO coated film and evaluated the degree of texture in terms of rolling condition and annealing time. The substrate was compacted from pure Ni powder and reduced the thickness to 100 $\mu$m by rolling followed by heat treatment. As decreasing the thickness of substrate, it was observed that the non-uniform deformation such as ‘wave edge’ or ‘wave buckle’ developed locally on it, causing reduced texture. On the other hand, uniformly deformed substrate showed better cube texture indicating the FWHM of in-plane and out-of-plane of about $11^{\circ}$ ~ $14^{\circ}$. In addition, annealing at $1000^{\circ}C$ for 1~ 8 hr did not make a remarkable difference on the texture.

• 한국초전도학회:학술대회논문집
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• v.9
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• pp.291-291
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• 1999

Long 19-filamentary Bi-2223 tapes were prepared using the so called "powder-in-tube" method. In the preparation, two types of precursor powders and two different reduction rates during rolling were used. Also two rolling method, which resulted in different filament geometry, were used. The characteristics of the tapes will be presented. Also A coil was prepared using two 56 m-long 19-filament tape. It was consisted of two double pancake coils. Each pancake, which is separated by FRP spacer, was composed of 98 turns. The experimental results will be presented and compared to the simulation result.