• 제목/요약/키워드: Powder plasticity

검색결과 146건 처리시간 0.029초

Equal Channel Angular Pressing 공정을 이용한 CNT/Cu 복합분말의 고형화 (The consolidation of CNT/Cu mixture powder using equal channel angular pressing)

  • 윤승채;팜쾅;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.119-122
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of 1 vol.% carbon nanotube (CNT)-metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT-Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature. It was found by mechanical testing of the consolidated 1 vol.% CNT-Cu that high mechanical strength could be achieved effectively as a result of the Cu matrix strengthening and improved particle bonding during ECAP. The ECAP processing of powders is a viable method to achieve fully density CNT-Cu nanocomposites.

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CNT/Cu 혼합분말의 ECAP 공정 시 치밀화 및 소성변형 거동 해석 (Analyses of Densification and Plastic Deformation during Equal Channel Angular Pressing of CNT/Cu Powder Mixtures)

  • 팜쾅;윤승채;정영기;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.123-126
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    • 2006
  • In this study, bottom-up type powder processing and top-down type SPD (severe plastic deformation) approaches were combined in order to achieve full density of carbon nanotube (CNT)/metal matrix composites with superior mechanical properties by improved particle bonding and least grain growth, which were considered as a bottle neck of the bottom-up method using the conventional powder metallurgy of compaction and sintering. ECAP (equal channel angular pressing), the most promising method in SPD, was used for the CNT/Cu powder consolidation. The powder ECAP processing with 1, 2, 4 and 8 route C passes was conducted at room temperature.

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회전 성형법에 의한 분말단조 제품특성에 관한 연구 (A Study on the Properties of Cold Forging P/M Products by Incremetal Forming Process)

  • 윤덕재;나경환;김영은
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.31-40
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    • 1995
  • Powder metallurgy process has many advantages such as hight efficientyof material, mass productivity and complex shape production with good mechanical properties. Among the powder forming processes, incremental forging allows the consolidation to be achieved with amaller force then those required by conventional forging. In particular the proces known as rotary forging is an unique and prodominant process known as rotary forging is an unique and prodominant process in which the working constraints approximate to those in normal closed die forging. This study is concerned with the powder compaction by rotary forging process. An experimental rotary forging press with 500kN load capacity has been developed, which is equippe dwith the rotational conicla die inclined to the central axis of the press at arbitrary angle. It is found that the highly densified P/M parts can be obtained by rotary forging process and the material properties are superior to those of the conventrional sintered parts. The detailedcomparision of the mechanical properties by rotary forging process with those by conventional process are given.

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분말 가압 성형 공정 변수 최적화에 관한 연구 (Study on the Optimization of Powder Compaction Process Parameters)

  • 김정래;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.476-479
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    • 2005
  • In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

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Dental Scaler 분말사출용 금형설계 (Powder Injection Mold Design for Dental Scaler)

  • 박형필;고영배;정성택;이병옥;황철진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.270-274
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    • 2005
  • The capability of net shaping for complex 3-D geometry, powder injection molding(PIM) is widely used for parts in the field of automotives, electronics and medical industry. Powder injection mold design for dental scaler tip, a component of medical appliance, was presented. In comparison with conventional machining process, powder injection molding has many advantages, specially in price and dimensional stability, for molding dental scaler tip. Product design and mold design for dental scaler tip was presented. Short shot experiment with scaler tip PIM mold and several defect (flash etc.) during injection molding process was discussed.

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회전성형법에서 Rotary Powder Compacting 공정에 관한 특성 연구 (The Rotary Powder Compacting Process by the Cold Rotary Forging)

  • 윤덕재;임성주;최석우;나경환
    • 소성∙가공
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    • 제6권3호
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    • pp.227-232
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    • 1997
  • This study is concerned with the rotary powder compacting by the cold rotary forging process. An experiment has been carried out using the rotary powder forging press(500kN) which was designed and constructed in the authors' laboratory. The detailed comparisons of several mechanical test by rotary powder forging and rotary powder compacting process are given. It is found that the highly densified P/M parts can be obtained and this process is very effective for improving quality of the powder products.

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승용차용 커넥팅로드의 분말단조시 예비성형체설계를 위한 실험적 연구 (A Physical Simulation of Powder Forged Con-Rod)

  • 이정환;이영선;박종진;정형식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 자동차부품 제작기술의 진보
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    • pp.35-46
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    • 1996
  • The powder forging process offers beneficial material utilization as well as the minimization of finishing operations over that of conventionally forged rods. In the present work, the sintering behavior of Fe-2Cu-0.6C-0.35MnS, optimum preform design and forgeability of various forging conditions were investigated. This data were generated using a newly proposed sub-scaled con-rod specimen developed specifically to simulate the powder forging process. The results of present work, powder perform is so difficult to flow material into die cavity and mass flow has no effect on improving the strength. And, applied force to increase density of the specimen flowed material is greater than that of all repessing mode. On the contrary, the specimen flowed material became increased hardness of inside in contrast with all repressing mode, but the tensile strength were decreased with residual porosity in surface. Due to material flow characteristic of powder preform, the section of lower density in powder preform became also lower density in forged con-rod. So, preform design is very important in manufacturing powder forged connecting rod.

급속응고 Al-Ni-Mm 합금분말 압출재의 기계적 성질 (Mechanical Properties of Rapidly Solidified Al-Ni-Mm Alloy Powders Consolidated by Extrusion)

  • 김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.100-103
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    • 1998
  • In this study, Al-Ni-Mm alloy has been produced by a gas atomization technique and consolidated by a powder extrusion method. The powders showed mixed structures of amorphous, fcc-Al phases and intermetallics. Each phase shows different size and quantity with different size of the powders due to the higher cooling rate of the finer powders. Because of the difference of the microstructure, the powders with the different size show differences of the mechanical properites of the powders and extrudates.

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금속 배선 제작을 위한 메탈 나노 파우더 임프린팅 공정기술 개발 (Development of Metal nano Powder Imprinting Process for Fabrication of Conductive Tracks)

  • 김진수;김호관;임지석;배형대;최민석;강신일
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.371-374
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    • 2007
  • A method for metal nano powder imprinting is proposed as a patterning process for conductive tracks that is inexpensive and scalable down to the nanoscale. Conductive tracks with line widths of $0.5{\sim}20{\mu}m$ were fabricated using this method. The processing conditions were optimized to avoid various types of defects, and to increase the degree of sintering and electric conductivity of the imprinted conductive tracks. The mean electric resistivity of the conductive tracks imprinted under optimum conditions was $8.95{\mu}{\Omega}{\cdot}cm$, which is in the range required for practical applications.

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