• 제목/요약/키워드: Powder compacting

검색결과 89건 처리시간 0.026초

순환잔골재를 혼입한 자기충전 콘크리트의 현장적용을 위한 실험적 연구 (An Experimental Study on Field Application of Self-Compacting Concrete Using Recycled Fine Aggregate)

  • 류재석;송일현
    • 한국구조물진단유지관리공학회 논문집
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    • 제15권4호
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    • pp.193-203
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    • 2011
  • 본 연구에서는 폐콘크리트에서 발생하는 순환잔골재가 구조용 재료로서 많은 문제점이 있음을 인지하고 순환잔골재가 포함하고 있는 미분말이 강도증진 효과와 유동성을 증가 시킬 수 있다는 특성을 이용하여 자기충전 콘크리트(Self-Compacting Concrete, 이하 SCC로 표기)에 활용하게 되었다. 즉 순환잔골재가 갖는 미분말이 자기충전 콘크리트 특성인 고강도(40 MPa 이상)와 높은 유동성(JSCE 2등급)을 발현하기에 적당하여 폐콘크리트에서 발생하는 순환잔골재를 일반잔골재 대비 순환잔골재의 혼입률을 25%씩 증가시켜, 총 5수준으로 달리하여 자기충전 콘크리트에 적용하였으며, 이에 따라 굳지 않은 콘크리트의 물리적 특성, 경화한 콘크리트의 역학적 및 내구 특성을 검토하여 순환잔골재를 자기충전 콘크리트 재료로서 활용 가능성을 검토하고자 한다. 그 결과 물리적, 역학적 및 내구특성의 5수준 배합비율 중 일반잔골재 대비 순환잔골재는 50% 혼입률까지 적용가능하다는 결론을 얻었으며, 그 이상의 혼입률에서는 오히려 성능저하가 발생한다는 것을 알 수 있었다. 또한 실생활에서의 적용 가능성을 알아보기 위한 실구조물의 적용성이 차후 검토 되어야 할 것으로 판단된다.

Fe-(Mo-Mn-P)-xSi계 합금의 성형밀도에 따른 소결거동 (Sintering behavior of Fe-(Mo-Mn-P)-xSi alloys according to the Green Density)

  • 정우영;옥진욱;박동규;안인섭
    • 한국분말재료학회지
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    • 제24권5호
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    • pp.400-405
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    • 2017
  • The addition of a large amount of alloying elements reduces the compactibility and increases the compacting pressure, thereby shortening the life of the compacting die and increasing the process cost of commercial PM steel. In this study, the characteristic changes of Fe-Mo-P, Fe-Mn-P, and Fe-Mo-Mn-P alloys are investigated according to the Si contents to replace the expensive elements, such as Ni. All compacts with different Si contents are fabricated with the same green densities of 7.0 and $7.2g/cm^3$. The transverse rupture strength (TRS) and sintered density are measured using the specimens obtained through the sintering process. The sintered density tends to decrease, whereas the TRS increases as the Si content increases. The TRS of the sintered specimen compacted with $7.2g/cm^3$ is twice as high as that compacted with $7.0g/cm^3$.

골재 채움율과 잔골재 용적비를 고려한 자기충전형 콘크리트의 최적배합 (Optimum Mixture Proportion of Self-Compacting Concrete Considering Packing Factor of Aggregate and Fine Aggregate Volume Ratio)

  • 최연왕;정문영;정지승;문대중;안성일
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.549-554
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    • 2002
  • In Powder System, SCC demands high dosage of superplasticizer and a lage amout of powder for suitable fluidity and viscosity. Okamura's method of most representative mixing design method in SCC of Powder-System is unfavorable economically because of using a large amount of powder. In addition, many ready-mixed concrete plants do not use his mix design method and procedure due to complexity for practical application. Therefore, Nan Su proposed more simple mix design method than Okamura's. It had an advantage in simplicity in practical application and required a smaller amount of powders compared with Okamura's method. This paper proposed an optimal mixture proportion of SCC with consideration of Nan Su's method. The new and modified mix design method required a smaller amount of powder than that of Nan Su's. To check the properties of SCC, considered with the requirements specified by the Japanese Society of Civil Engineering.(JSCE)

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A Study on the Effect of Powder Forging for Cup-shaped Product

  • Park, Chul-Woo;Park, Jong-Ok;Kim, Young-Ho
    • International Journal of Precision Engineering and Manufacturing
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    • 제3권4호
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    • pp.37-42
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    • 2002
  • The purpose of this paper is comparing the forging effect according to the shape of preforms of cup shaped powder forging product, and extending the application of powder forging technology to more complicated cup-shaped products like pistons. In order to achieve this, preforms are provided by compacting, sintering, and machining to 5 different shapes, then forged to the final shape of products. The workability for sintered aluminium powder material was examined and confirmed its slope was 0.5 as known. Density and strain loci of forged products are also evaluated and compared. On the basis of the results, the most effective shape of preform was proposed. The preform for the piston which is 50mm in diameter was prepared and hot forged successfully to the final product.

Development of Optical Device Housing Compacted Using SUS304L Granulated Powders

  • Suzuki, Hironori;Hara, Toshihiro;Ogino, Yukinobu;Sato, Yasushi;Tomota, Yo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.754-755
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    • 2006
  • In order to develop the SUS304L housing by powder metallurgy for an optical device useful for the FTTH communication system, the optimum compacting pressure and sintering temperature were investigated using granulated powder as the material to satisfy high air-tightness and high laser-weldability. Then the laser-welding test of specimen made under the optimum condition was carried out to observe welding sputters.

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Applications in Powder Compaction of Iron Powder - Influence of Tool Material on Tool Life

  • Sandberg, Odd;Krona, Andreas;Berg, Sigurd;Kaad, Flemming;Nord, Goran
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.411-412
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    • 2006
  • A high nitrogen PM tool steel has shown to have an excellent galling resistance due to the introduction of a high amount of a low friction phase predominantly consisting of VN. Tool making and heat treatment are according to standard procedures. An increase of tool life of more than two times compared to ordinary tool steels is found. Furthermore, the new low friction tool steel shows a potential for sintered parts with higher densities through the applica bility of increased compaction pressure or minimized lubricant amount.

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Mechanical properties and damage constitutive model of self-compacting rubberized concrete

  • Ke, Xiaojun;Xiang, Wannian;Ye, Chunying
    • Computers and Concrete
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    • 제30권4호
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    • pp.257-267
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    • 2022
  • Two different types of rubber aggregates (40 mesh rubber powder and 1-4 mm rubber particles respectively) were devised to substitute fine aggregates at 10%, 15%, 20% and 30% by volume in self-compacting concrete to investigate their basic mechanical properties. The results show that with the increase of rubber content, the reduction of compressive strength, splitting tensile strength and static modulus of elasticity gradually increase, and energy dissipation performance gradually increase. The rubber addition significantly reduces brittleness and decelerates damaged process. Whilst, the effect of rubber particles is greater when they are finer. Considering the mechanical properties, the optimal rubber content is 10%. It is recommended that the rubber volume content in rubberized concrete (RC) should not be higher than 20%. In addition, a constitutive model under uniaxial compression was proposed basing on the strain equivalent principle of Lemaitre and the damage theory, which was in good agreement with the test curves.

시멘트 종류에 따른 병용계 자기충전 콘크리트의 최적배합비와 특성 (Optimum Mix Proportion and Characteristics of the Combined Self Compacting Concrete according to Cement Types)

  • 권영호
    • 콘크리트학회논문집
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    • 제21권1호
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    • pp.55-64
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    • 2009
  • 본 연구는 시멘트 종류에 따른 병용계 자기충전 콘크리트의 최적배합비를 도출하고, 최적배합비의 품질특성을 평가하여 현장시공의 자료로 제안하기 위한 것이다. 병용계 자기충전 콘크리트는 분체와 증점제를 함께 사용하기 때문에, 품질의 안정성을 확보할 수 있을 것으로 예측된다. 분체로써 점성 증대 및 수화열 저감에 우수한 석회석 미분말을 사용하였다. 석회석 미분말의 치환율은 시멘트 종류에 따른 구속수비 실험을 통해 정하였으며, 배합변수는 잔골재용적비 ($S_r$), 굵은골재 용적비 ($G_v$) 및 물-시멘트비 (W/C)로 하여, 최적배합비를 도출하였으며, 이에 대한 응결시간, 블리딩량, 침하량 및 수화열 특성을 분석하였다. 실험결과, 고로슬래그 시멘트의 경우에는 석회석 미분말의 치환율 13.5%, 잔골재 용적비 47%, 물-시멘트비 41%이며, 저열포틀랜드시멘트의 경우에는 석회석 미분말의 치환율 42.7%, 잔골재 용적비 43%, 물-시멘트비 51%이며, 굵은골재 용적비는 시멘트의 종류에 관계없이 53%로 나타났다. 최적배합비에 대한 응결시간, 블리딩, 침하량 및 수화열에 대한 실험 결과, 저열포틀랜드시멘트를 사용한 자기충전 콘크리트가 가장 안정적인 것으로 나타났으며, 설계기준강도 40.0 MPa (배합강도 51.5 MPa)를 만족하는 저열포틀랜드시멘트를 사용한 병용계 자기충전 콘크리트를 지하식 LNG 저장탱크의 지하연속벽용 콘크리트로 제안하였다.

상동광산 광미를 활용한 자기충전 콘크리트의 품질 특성에 관한 연구 (An Experimental Study on the Quality Properties of Self-Compacting Concrete Containing Tailings in Sangdong Mine)

  • 최연왕;정문영;정명채;김용직;구기정
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.437-440
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    • 2003
  • This study has focused on the possibility for recycling of tailings from the Sangdong tungsten mine as powder of self-compacting concrete(SCC). The experimental tests for slump-flow, reaching time to the slump-flow of 500mm, V-funnel and U-box were carried out in accordance with the specified by the Japanese Society of Civil Engineering(JSCE). The result of this study, in case of SCC mixed with tailings, slump-flow was decreased with increasing mixing ratio. But reaching time slump-flow of 500mm, V-funnel and U-box were satisfied a prescribed range. The mechanical properties including compressive strength, splitting tensile strength and static modulus of elasticity were checked with the requirements specified by Korean Industrial Standard(KS). The compressive strength of SCC was decreased with increasing replacement, splitting tensile strength and static modulus were similar to those of normal concrete.

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간편 배합설계방법을 통한 중간강도 자기충전 콘크리트의 특성 (Properties of Medium Strength Self-Compacting Concrete with Simple Mix design Method)

  • 최연왕;조선규;최욱;김경환;안성일
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.83-88
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    • 2003
  • In this paper, the medium strength self-compacting concrete with simple mix design method was manufactured and investigated about the properties of flowability and strength. Two types of binders like as fly-ash and RP(rock powder) were contained to the SCC in order to obtain the target medium strength of 270-350kgf/$cm^2$. The experimental tests about slump-flow, reaching time to the slump-flow of 50cm, V-funnel and U-box were carried out in accordance with the specified by the Japanese Society of Civil Engineering(JSCE). The mechanical properties such as compressive strength, splitting tensile strength and static modulus of elasticity were checked with the requirements specified by KS.

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