• 제목/요약/키워드: Powder atomization

검색결과 148건 처리시간 0.028초

Hybrid Atomization for Manufacturing Fine Spherical Metal Powder

  • Minagawa, Kazumi;Kakisawa, Hideki;Halada, Kohmei
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.8-9
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    • 2006
  • Hybrid atomization is a new atomization technique that combines gas atomization with centrifugal atomization. This process can produce fine, spherical powders economically with a mean size of about 10 m diameter and a tight size distribution.

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금속 분말의 레이저 적층 시 표면 및 단면 특성에 관한 연구 (A Study on the Characteristics of Laser Deposition Surface and Cross-section for Metal Powder)

  • 황준호;신성선;정구인;김성욱;김현덕
    • Journal of Welding and Joining
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    • 제34권4호
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    • pp.17-22
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    • 2016
  • In this study, we compared the physical and chemical properties evaluation for each size in the SUS316L metal powder produced by water atomization and gas atomization. and we analyzed the experimental data in order to find the basis of a suitable metal powder (SUS316L) for DED (Direct Energy Deposition) processing. Also it evaluated the properties of each layered surface and cross section according to the number of deposition and deposition speed. In the result of optical microscopy measurements, the metal powder by water atomization was the crack generated between the deposition layer, the deposition layer was poor quality. However, metal powder by gas atomization was obtained a relatively good deposition results than metal powder by water atomization.

가스분무 공정에 의한 고강도 과공정 Al-Si 합금 분말의 제조 및 특성 연구 I. 분말 제조 및 성형성 (Fabrication and Properties of High Strength Hypereutectic Al-Si Powder by Gas Atomization Process I. Powder Production and Compressibility)

  • 김용진;김진천
    • 한국분말재료학회지
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    • 제12권4호
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    • pp.296-302
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    • 2005
  • In order to improve mechanical properties, the hypereutectic Al-20 wt%Si based prealloy powder was prepared by gas atomization process. Microstructure and compressibility of the atomized Al-Si powder were investigated. The average powder size was decreased with increasing the atomization gas pressure. Size of primary Si particles of the as-atomized powder was about $5-8\;\mu{m}$. The as-atomized Al-Si powder such as AMB 2712 and AMB 7775 to increase compressibility and sinterability. Relative density of the mixed powder samples sintered at $600^{\circ}C$ was reached about 96% of a theoretical density.

Atomization Using a Pressure-Gas-Atomizer

  • Achelis, Lydia;Uhlenwinkel, Volker;Lagutkin, S.;Sheikhaliev, Sh.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.4-5
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    • 2006
  • An update and the latest results on molten metal atomization using a Pressure-Gas-Atomizer will be given. This atomizer combines a swirl-pressure atomizer, to generate a liquid hollow cone film and a gas atomizer to atomize the film and/or the fragments of the film. The paper is focused on powder production, but this atomization system is also applicable for deposition purposes. Different alloys (Sn, SnCu) were atomized to study the characteristics of the Pressure-Gas-Atomizer.

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Ultra Fine Soft Magnetic Powders Produced by High Pressure Water Atomization Process

  • Watanabe, Atsushi;Otsuka, Isamu;Wada, Kimio
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.794-795
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    • 2006
  • Metal powder for dust core application was developed. The powder can be produced improved high-pressure water atomization process. The process has produced powder of spherical shape and lower coercivity. The dust core obta ined shows lower core loss.

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가스 분무법을 이용한 Powder Bed Fusion(PBF) 공정용 AlSi10Mg 합금 분말 제조 (Manufacture of AlSi10Mg Alloy Powder for Powder Bed Fusion(PBF) Process using Gas Atomization Method)

  • 임원빈;박승준;윤여춘;김병철
    • 한국분말재료학회지
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    • 제28권2호
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    • pp.120-126
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    • 2021
  • In this study, AlSi10Mg alloy powders are synthesized using gas atomization and sieving processes for powder bed fusion (PBF) additive manufacturing. The effect of nozzle diameter (ø = 4.0, 4.5, 5.0 and 8.0 mm) on the gas atomization and sieving size on the properties of the prepared powder are investigated. As the nozzle diameter decreases, the size of the manufactured powder decreases, and the uniformity of the particle size distribution improves. Therefore, the ø 4.0 mm nozzle diameter yields powder with superior properties. Spherically shaped powders can be prepared at a scale suitable for the PBF process with a particle size distribution of 10-45 ㎛. The Hausner ratio value of the powder is measured to be 1.24. In addition, the yield fraction of the powder prepared in this study is 26.6%, which is higher than the previously reported value of 10-15%. These results indicate that the nozzle diameter and the post-sieve process simultaneously influence the shape of the prepared powder as well as the satellite powder on its surface.

New Process for Ti Alloy Powder Production by Using Gas Atomization

  • Fujita, Makoto;Arimoto, Nobuhiro;Nishioka, Kazuo;Miura, Hideshi
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.12-13
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    • 2006
  • The spherical and high quality Titanium fine powder "Tilop" has been produced with gas atomization furnace, Sumitomo Titanium Corporation originally designed. Recently, a new process which can produce Ti-alloy(Ti-6Al-4V) powders by utilizing our gas atomization process, of which raw material is sponge titanium pre-mixed with alloy chips or granules has been also developed. The particle size of gas atomized Ti-alloy powder and the mechanical properties of sintered Ti-alloy compacts prepared by metal injection molding were discussed in this study.

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A New General Equation of Mean Particle Size for Different Atomization Processes

  • Liu, Yunzhong;Li, Yuanyuan
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.6-7
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    • 2006
  • Based on theoretical analysis, a new general equation of mean particle size applicable to both conventional atomization methods and new atomization processes is presented. In gas atomization, it is equivalent with and can be changed into Lubanska Equation. In centrifugal atomization, it can be changed into the equations that are currently the most widely used. In water atomization, it is similar to the equation proposed by Grandzol and Tallmadge. According to the universal equation, new correlations for mean particle size in novel atomization processes such as Hybrid Atomization and Multistage Atomization were proposed and agreed with our experimental data well.

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원심분무에 의한 Uranlum filicide 분산핵연료의 제조와 특성 (Preparation and Characterization of Uranium Silicide Dispersion Nuclear Fuel by Centrifugal Atomization)

  • 김창규
    • 한국분말재료학회지
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    • 제1권1호
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    • pp.72-78
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    • 1994
  • Two kinds of $U_3Si$ powders and $U_3Si$ dispersed nuclear fuel meats have been prepared by conventional comminution process and a newly developed rotating disk atomization process. In contrast to angular shape and broad size distribution of the conventionally processed powder, the atomized powder was spherical and showed narrow size distribution. For the atomized powder, the heat treatment time for the formation of $U_3Si$ by a peritectoid reaction was reduced to about one tenth, thanks to microstructure refinement by rapid cooling of about 5$\times$104 K/s. The extruding pressure of atomized $U_3Si$ powder and Al powder mixture was lower than that of comminuted $U_3Si$ and Al powder mixture. The elongation of the atomization processed fuel meats was much higher than that of the comminution processed fuel meats and remained over 10% up to 80wt.% of $U_3Si$ powder fraction in the fuel meats. It appears therefore that the loading density of $U_3Si$ in fuel meat can be increased by using atomized $U_3Si$ powder. The atomized spherical particles were randomly distributed, while the comminuted particles with angular and longish shape were considerably aligned along the extrusion direction. Along the transverse direction of the extraction the electrical conductivity of the atomization processed fuel meats was appreciably higher than that of comminution processed fuel meats. This tendency became pronounced as $U_3Si$ content increased. Because the thermal conduction which is believed to be proportioned to the electrical conduction in the nuclear fuel meats occurs in radial direction, the atomization processed fuel can be better used in research reactors where high thermal conductivity is required.

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A Theory of Hot Gas Atomisation

  • Dunkley, J. J.;Fedorov, D.;Wolf, G.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.10-11
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    • 2006
  • The use of hot gas in melt atomization has been widely reported, but little detailed experimental data on its precise effects and no satisfactory theory to explain them have been published. In this paper the authors present experimental data on the atomization of metals with gas at temperatures from ambient to 1000C, a semi-empirical equation relating particle size to gas temperature and flow rate, and an analysis of the gas dynamics of the atomization process that allows some insight into the process.

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