• Title/Summary/Keyword: Porous ceramic

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The Fabrication and Characteristics of Porous Ceramics by Pressureless Powder Packing Forming Method ; II, Mullite & Cordierite (무가압분말 충전성형법에 의한 다공성 세라믹스의 제조 및 특성 : II. 뮬라이트 & 코디어라이트)

  • 박정현;황명익;김동희;최환욱;김용남
    • Journal of the Korean Ceramic Society
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    • v.36 no.6
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    • pp.671-678
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    • 1999
  • Porous ceramics were fabricated from pressureless powder packing forming method using mullite and cordierite powders granulate by spray drying. The bending strength and shrinkage of porous ceramics were increased and their porosity were decreased with increasing temperature. It showed homogeneous distribution of 2$\mu\textrm{m}$ intergranular pores of mullite at 1400$^{\circ}C$, 2.5$\mu\textrm{m}$ intergranular pores of cordierite at 1300$^{\circ}C$ respedtively. Above that temperature intragranular particles were sintered and sintering by intergranular necking was extremely proceeded. In the test of thermal shock resistance sudden decrease of bending strength to $\Delta$T was not shown because intergranular large pore prevented sudden crack propagation.

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Viscosity Study to Optimize a Slurry of Alumina Mixed with Hollow Microspheres

  • Bukhari, Syed Zaighum Abbas;Ha, Jang-Hoon;Lee, Jongman;Song, In-Hyuck
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.403-409
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    • 2015
  • Porous alumina ceramics are involved in many industrial applications due to the exceptional properties of these products. This study addresses the preparation of porous alumina ceramics using hollow microspheres as a pore-forming agent and slip casting as a green-body-forming technique. A uniform distribution of pores is a basic requirement of a porous material. This study investigates three different slurry systems, i.e., as-prepared alumina slurry, alumina slurry electrostatically dispersed by hydrochloric acid (HCl), and slurry dispersed by the commercial dispersant 'Darvan C-N'. At a low viscosity, the hollow microspheres in the slurry tend to float, which causes a non-uniform pore distribution. To avoid this phenomenon, the viscosity of the slurry was increased to the extent that the movement of hollow microspheres ceased in the slurry. As a result, a uniform pore distribution was achieved.

Structural and Optical Properties of Porous Silicon Prepared by Electrochemical Etching

  • Lee, Jeong-Seok;Cho, Nam-Hee
    • Journal of the Korean Ceramic Society
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    • v.39 no.2
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    • pp.109-112
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    • 2002
  • The structural and optical features of Porous Silicon(PS) were investigated; the porous silicon was prepared by electrochemical etching of silicon wafers in HF solution. The morphologies and Photoluminescece(PL) features of the PS were investigated in terms of etching time, current density and aging conditions. The average pore diameter and pore depth were determined by current density and etching time, respectively. As-prepared PS exhibited the maximum PL peak at the wavelength of ∼ 450 nm. The degree of deviation from as-prepared PS during aging treatment seemed to depend on the microstructure as well as morphology of the PS. It is found that etching current density played an important role on the microstructural features of the PS.

Deposition and Photoluminescence Characteristics of Silicon Carbide Thin Films on Porous Silicon (다공성실리콘 위의 탄화규소 박막의 증착 및 발광특성)

  • 전희준;최두진;장수경;심은덕
    • Journal of the Korean Ceramic Society
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    • v.35 no.5
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    • pp.486-492
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    • 1998
  • Silicon carbide (SiC) thin films were deposited on the porous silicon substrates by chemical vapour de-position(CVD) using MTS as a source material. The deposited films were ${\beta}$-SiC with poor crystallity con-firmed by XRD measurement. It was considered that the films showed the mixed characteistics of cry-stalline and amorphous SiC where amorphous SiC where amorphous SiC played a role of buffer layer in interface between as-dep films and Si substrate. The buffer layer reduced lattice mismatch to some extent the generally occurs when SiC films are deposited on Si. The low temperature (10K) PL (phtoluminescence) studies showed two broad bands with peaks at 600 and 720 for the films deposited at 1100$^{\circ}C$ The maximum PL peak of the crystalline SiC was observed at 600 nm and the amrophous SiC of 720 nm was also confirmed. PL peak due the amorphous SiC was smaller than that of the crystalline SiC, PL of porous Si might be disapperared due to densification during heat treatment.

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Rapid Tooling of Porous Ceramic Mold Using Slip Casting (슬립 캐스팅을 이용한 통기성 세라믹형의 쾌속 제작)

  • Chung, Sung-Il;Jeong, Du-Su;Im, Yong-Gwan;Jeong, Hae-Do;Cho, Kyu-Kap
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.98-103
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    • 1999
  • The application field of porous mold is more and more expended. A mixture of alumina and cast iron is used for making porous mold using slip and vacuum casting method in this study. Slip casting is a process that slurry is poured into silicon rubber mold, dried in vacuum oven, debinded and sintered in furnace, In this procedure, slurry is composed of powder, binder, dispersion agent, and water. Vacuum casting is a technique for removing air bubbles existed in the slurry under vacuum condition. Since ceramics has a tendency of over-shrinkage after sintering, cast iron is used to compensate dimensional change. The results shows that sintering temperature has a great effect on characteristics of alumina-cast iron composite sintered parts. Finally ceramic-metal composite sintered mold can be used for aluminum alloy casting of shoe mold using this process.

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Fabrication of Porous Ceramics and Multi-layered Ceramics Containing Porous Layers; I. Pore Structure (다공성 세라믹스와 다공질층을 포함하는 적층체의 제조에 관한 연구;I. 기공구조)

  • 이해원;윤복규;송휴섭
    • Journal of the Korean Ceramic Society
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    • v.31 no.9
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    • pp.1044-1052
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    • 1994
  • Tape casting technique was successfully applied to produce porous ceramics and multi-layered ceramics containing porous layers, where spherical hollow polymer particles were introduced as pore precursors. In the presence of extreme differences in density and size between Al2O3 and pore precursor particles, hindered settling was effective in preventing segregation of component particles and packing behavior of mixed powders was improved through bimodal packing. There were two transitions in packing behavior of mixed powders. The first transition took place at 40~50 vol% pore precursor addition, where majority of pores changed from close to open pore state. The other transition occured at 60~70 vol% pore precursor addition, where pore precursor particles formed a continuous network structure.

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Electrical Conductivity, Flammable Gas Response and Humidity Effect of Pporous ZnO (다공질 ZnO의 전기적 특성, 환원성 가스 감응 특성 및 습도의 영향)

  • 윤당혁;최경만
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1283-1291
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    • 1995
  • The electrical conductivity, flammable gas response and their humidity effect of porous ZnO, added with 5wt% corn starch as the fugitive phase, were examined. Porous ZnO showed different conductivity curves during increasing and decreasing temperature, and its electrical conductivity decreased rapidly by desorption of OH- between 20$0^{\circ}C$ and 35$0^{\circ}C$ when the temperature increased in dry air. The CO gas sensitivity of starchadded ZnO samples was higher than that of ZnO without starch addition. The sensitivity of porous, starchadded ZnO to 200ppm CO gas was much less in humid atmosphere than in dry atmosphere since water vapor increased the conductivity of porous ZnO in air, but decreased the conductivity in CO. Maximum sensitivity to 200 ppm CO gas balanced by air was about 100 in dry atmosphere and about 15 in RH 23% atmosphere.

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Heat and Mass Transfer in Highly Porous Media (고 다공성 물질에서 열 및 물질전달)

  • 이금배
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.685-693
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    • 1990
  • The heat transfer coefficients were calculated numerically to see the effects of radiation around the porous medium put on the flat plate at a distance from the leading edge of flat plate for the two-dimensional laminar flows. To verify the analytical model developed and invoke the heat/mass transfer analogy, an experiment was carried out using naphthalene sublimation technique. From the effects of the wake, Sherwood number is maximum around the region where the porous medium is attached. The theoretical results correspond well with the experimental results at small Darcy number. Permeability of ceramic blocks used for experiment was also measured and the Forchheimer equation is applicable in our measurement range.

Activated Carbons as Electrode Materials in Electric Double-Layer Capacitors I. Electrochemical Properties of Activated Carbons in Relation to their Porous Structures and Surface Oxygen Functional Groups

  • Kim, Chang-Hee;Pyun, Su-Il
    • Journal of the Korean Ceramic Society
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    • v.40 no.9
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    • pp.819-826
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    • 2003
  • This article is concerned with the overview of activated carbons as electrode materials in electric double-layer capacitors. Firstly, this article introduced various types of activated carbons with their precursors and manufacturing conditions which can be divided into two main steps of the carbonization and activation processes. Secondly, the present article gave the detailed discussion about the porous structures and examined previous works on the electrochemical behaviors of activated carbons in relation to their porous structures, along with our recent works. Finally, this article characterized the surface oxygen functional groups and presented their influence on the electrochemical properties of activated carbons by reviewing our recent results.

The Effect of the Sintering Additives on the Fabrication and Thermal Conductivity of Porous Sintered RBSN

  • Park, Young-Jo;Kim, Hai-Doo
    • Journal of the Korean Ceramic Society
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    • v.44 no.7
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    • pp.354-357
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    • 2007
  • The nitriding and post-sintering behavior of silicon powder compact containing sintering additives of 2.3 wt% and 7 wt% were investigated in this study. Regardless of the liquid phase content, elongated large grains of a typical morphology evolved in the post-sintered specimens. Phase analysis revealed a complete phase transformation into ${\beta}-Si_3N_4$ in both porous systems. Oxynitride second phases (mellilite) precipitated in the latter, while those were free in the former containing less amount of liquid phase. The post-sintering condition that yielded a favorable microstructure for a filter application was achieved when the specimens were soaked at $1800^{\circ}C$ for 2 h. It was found that the thermal conductivity of porous $Si_3N_4$ ceramics is dominated by the porosity more than this factor is influenced by the addition of $Al_2O_3$.