• Title/Summary/Keyword: Porous aluminum

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Polymer master fabrication for antireflection using low-temperature AAO process (저온 양극산화공정을 이용한 반사 방지용 폴리머 마스터 제작)

  • Shin, Hong-Gue;Kwon, Jong-Tae;Seo, Young-Ho;Kim, Byeong-Hee;Park, Chang-Min;Lee, Jae-Suk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1825-1828
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    • 2008
  • A simple method for the fabrication of porous nano-master for antireflective surface is presented. In conventional fabrication methods for antireflective surface, coating method with low refractive index has usually been used. However, it is required to have high cost and long times for mass production. In this paper, we suggested the fabrication method of antireflective surface by the hot embossing process using the porous nano patterned master on silicon wafer fabricated by low-temperature anodic aluminum oxidation. Through multi-AAO and etching processes, nano patterned master with high aspect ratio was fabricated at the large area. Pore diameter and inter-pore distance are about 150nm and from 150 to 200nm. In order to replicate anti-reflective structure, hot embossing process was performed by varying the processing parameters such as temperature, pressure and embossing time etc. Finally, antireflective surface can be successfully obtained after etching process to remove selectively silicon layer of AAO master.

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Effect of 2nd Anodization on the Pore Formation for Alumina Nano Templates (알루미나 나노템플레이트의 기공형성에 미치는 2차 양극산화의 영향)

  • Cho, S.H.;Oh, H.J.;Joo, E.K.;Yoo, C.W.;Chi, C.S.
    • Korean Journal of Materials Research
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    • v.12 no.7
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    • pp.533-539
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    • 2002
  • Porous anodic aluminum oxide layer for nano templates was prepared in acidic solutions. In order to investigate effects of 2nd anodization on ordered formation behaviors of the porous oxide layers, electrochemical and microstructural studies were performed, primarily using TEM, FE- SEM, AFM, and Ultramicrotomy. The pore diameter of the anodic oxide layer increased approximately linearly with increasing voltages, and to the contrary, the pore density decreased. It was shown that 2nd anodizing on the cell base after dissolving 1st anodic oxide layer was remarkably effective for forming ordered array of the pores, comparing with the case for 1st anodization only. And for controlling the diameter of pores, widening method by chemical dissolution seemed more practical than by electrochemical methods.

Effect of Electrolyte on Preperation of Porous Alumina Membrane by Anodic Oxidation (양극산화에 의한 다공성 알루미나 막의 제조시 전해질의 영향)

  • Lee, Chang-Woo;Hahm, Yeong-Min;Kang, Hyun-Seop;Chang, Yoon-Ho
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.1047-1052
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    • 1998
  • The porous alumina membrane was prepared from aluminum metal(99.8%) by anodic oxidation using DC power supply of constant current mode in aqueous solution of sulfuric, oxalic, phosphoric and chromic acid. Pore size and distribution, membrane thickness, morphology and crystal structure were examined with several anodizing conditions : reaction temperature, electrolyte concentration, current density and electrolyte type. It was found that ultrafiltration membrane was fabricated in electrolyte of sulfuric, and oxalic acid. On the other hand, microfiltration membrane was fabricated in electrolyte of phosphoric, and chromic acid. Also, it was shown that crystal structure of porous alumina membrane prepared in sulfuric, oxalic, and phosphoric acid was amorphous, whereas porous alumina membrane prepared in chromic acid had ${\gamma}$ type of crystal structure.

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Fabrication of Porous SiC Ceramics by Partial Sintering and their Properties (부분소결공정에 의한 다공질 탄화규소 세라믹스의 제조 및 특성)

  • 김신한;김영욱;윤중열;김해두
    • Journal of the Korean Ceramic Society
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    • v.41 no.7
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    • pp.541-547
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    • 2004
  • Addition of large particles restrains densification by small particles in mixed particle systems. In the present study, large SiC whiskers or particles were introduced into small particles for restraining densification and the mixtures were sintered using yttrium aluminum garnet (Y$_3$A1$\sub$5/O$\sub$12/, YAG) as a sintering additive. By controlling the content of large SiC whiskers or particles and the applied pressure during sintering, porous SiC ceramics, with a porosity ranging from 0.3% to 39%, were fabricated. Porosity increased with increasing the content of restraining materials. SiC whiskers were more effective than large SiC partcles for restraining densification. Permeability of the porous SiC ceramics increased with increasing the porosity. Flexural strength decreased with increasing porosity. A noticeable increase in strain to failure was observed in the porous ceramics with a porosity ranging from 18% to 39%.

A study on the pore size control of nano template by anodic aluminum oxidation (양극산화를 이용한 나노템플레이트 기공 크기 제어에 관한 연구)

  • Lee, Su-Ho;Seo, Mun-Su;Yoo, Hyun-Min;Lee, Jae-Hyeong;Joung, Yeun-Ho;Lim, Dong-Gun;Hwang, Hyeon-Seok
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1495-1496
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    • 2011
  • Anodic aluminum oxide (AAO) nanotemplates for nano electronic device applications have been attracting increasing interest because of ease of fabrication, low cost process, and possible fabrication in large area. The size and density of the nanostructured materials can be controlled by changing the pore diameter and the pole density of AAO nanotemplate. In this paper, AAO nanotemplate was fabricated by second anodization method. In addition, effects of electrolyte and anodization voltate on the microstructure of porous alumina films were investigated. Vertically well aligned pores had the average pore sizes of 15-70 nm and the length of approximately 40 ${\mu}m$.

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Numerical Simulation of Infiltration and Solidification for Squeeze Casting of MMCs (가압주조법을 이용한 금속복합재료 제조공정의 침투와 열전달 해석)

  • Jung C.K.;Han K.S.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.250-253
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    • 2004
  • A finite element model is developed for the process of squeeze casting of metal matrix composites. The fluid flow and the heat transfer are fundamental phenomena in squeeze casting. The equations for the clear fluid flow and the flow in porous media are used to simulate the transient metal flow. To describe heat transfer in the solidification of molten aluminum, the energy equation is written in terms of temperature and enthalpy. A direct iteration technique is used to solve the resulting nonlinear algebraic equations. The cooling curves and temperature distribution during infiltration and solidification were calculated for a simplified model with pure aluminum. The developed program can be used for squeeze casting process of complex geometry, boundary conditions and processing parameter optimization.

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Microplasma-Jet Device for Bio-medical Application (바이오-메디컬 응용을 위한 마이크로 플라즈마 분사 소자)

  • Kim, Kang-Il;Hong, Yong-Cheol;Kim, Guen-Young;Yang, Sang-Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.12
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    • pp.2474-2479
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    • 2009
  • This paper presents an atmospheric microplasma-jet device for bio~medical application. The microplasma-jet device consists of four components; a thin Ni anode, porous alumina insulator, a stainless steel cathode and an aluminum case. The anode has 8 holes, and hole diameter and depth are $200 {\mu}m$ and $60 {\mu}m$, respectively. The discharge test was performed in atmospheric pressure using nitrogen gas and AC voltage at the optimum gas flow rate of 4 Vmin. The plasma-jet is ejected stably for the input voltage ranging from 5.5 to $9.5 kV_{p-p}$. The plasma becomes dense as the input voltage increases, which was verified by the hydrophilicity change of PMMA surface treated by the plasma. The temperature increasement of the aluminum film exposed to plasma-jet illustrates that the micro plasma-jet device is feasible for bio-medical application.

Preparation of Porous Nano Template of Parabola Shape by Anodic Aluminum Oxide (알루미늄 양극산화에 의한 포물선 형태의 다공성 나노 템플릿 제조)

  • Kim, An-Na;Kim, Hyeon-Jong;Im, Ha-Na;Jeong, Ji-Hye;Sin, Chi-Ho;Park, Chun-Man;Yu, Bong-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.274-274
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    • 2015
  • 양극산화를 통해 생기는 다공성 알루미나 산화막의 기공은 전해질과 적절한 온도 등 제작 조건에서 자기 조립하여 고도로 정렬된 (Highly ordered) 나노기공을 가지는 AAO (AnodicAluminum Oxide)를 제조하는데 주로 쓰이고 있다. 본 연구에서는 다단계 산화방법으로 빛의 파장에 무관하게 빛의 반사를 매우 효과적으로 줄이는 포물선 형태의 Moth-eye 구조를 가지는 템플릿을 제조하였다. SEM 측정을 통해 구조체 다공성 알루미늄 산화막의 표면적 변화를 알 수 있었고, 일정한 크기와 모양의 pore가 규칙적으로 형성된 것을 확인하였다. 그리고 제조된 템플릿 내부에 고분자를 채워 포물선 형태의 나노핀을 갖는 필름을 제조할 수 있었다.

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Alumina Templates on Silicon Wafers with Hexagonally or Tetragonally Ordered Nanopore Arrays via Soft Lithography

  • Park, Man-Shik;Yu, Gui-Duk;Shin, Kyu-Soon
    • Bulletin of the Korean Chemical Society
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    • v.33 no.1
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    • pp.83-89
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    • 2012
  • Due to the potential importance and usefulness, usage of highly ordered nanoporous anodized aluminum oxide can be broadened in industry, when highly ordered anodized aluminum oxide can be placed on a substrate with controlled thickness. Here we report a facile route to highly ordered nanoporous alumina with the thickness of hundreds-of-nanometer on a silicon wafer substrate. Hexagonally or tetragonally ordered nanoporous alumina could be prepared by way of thermal imprinting, dry etching, and anodization. Adoption of reusable polymer soft molds enabled the control of the thickness of the highly ordered porous alumina. It also increased reproducibility of imprinting process and reduced the expense for mold production and pattern generation. As nanoporous alumina templates are mechanically and thermally stable, we expect that the simple and costeffective fabrication through our method would be highly applicable in electronics industry.

Rapid Tooling of Aluminum Mold Using Slurry Casting and Vacuum Sealed Casting (슬러리 캐스팅과 흡인주조기술을 이용한 알루미늄 금형의 쾌속제작)

  • Jeong, Hae-Do;Bae, Won-Byung
    • Journal of Korea Foundry Society
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    • v.20 no.4
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    • pp.277-282
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    • 2000
  • The RP&M (Rapid prototyping and Manufacturing) is the most appropriate technology for the small-lot production system, in which the production cycle is getting shorter owing to various needs from consumers. In this paper, RP&M is applied to a casting process. A casting process has a merit of being able to reflect complicated shapes at one time. But it has not been applied to the precision industry because of bad quality on surface. So we will improve characteristics of aluminum casting process using vacuum sealed casting process and porous ceramic mold which is made by slurry casting process.

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