• Title/Summary/Keyword: Porosity.

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Effect of Process Parameters on Surface Roughness and Porosity of Direct Laser Melted Bead (DLM 공정시 공정변수에 따른 내부공극률과 표면조도 변화)

  • Kim, T.H.;Jang, J.H.;Jeon, C.H.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.575-580
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    • 2011
  • Direct laser melting(DLM) is promising as a joining method for producing parts for automobiles, aerospace, marine and medical applications. An advantageous characteristic of DLM is that it affects the parent metal very little. The mechanical properties of parts made by DLM are strongly affected by the porosity and surface roughness of the laser melted beads. This is a systematic study of the effects of the porosity and surface roughness of laser melted beads using various processing parameters, such as laser power, scan rate and overlapping ratio of the fill spacing. The specimens were fabricated with 316L and 304L austenitic stainless steel powder. Dense parts with low porosity were obtained at low laser scan speed, as it increased the aspect ratio of the parental material and the depth of penetration. The variations of surface roughness were examined at various processing parameters such as overlapping ratio and laser power.

Investigation of Relationship between Etch Current and Morphology and Porosity of Porous Silicon

  • Jang, Seunghyun
    • Journal of Integrative Natural Science
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    • v.3 no.4
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    • pp.210-214
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    • 2010
  • Relationship between etch current and morphology and porosity of porous silicon (PS) has been investigated. The gravimetric method is applied to measured the porosity of PS. As the current density increase, the silicon dissolution rate increases, resulting in a higher porosity and etching rate. The result shows that linear dependence of PS porosity and etching rate as a function of current density. The morphology of porous silicon was investigated by using cold field emission scanning electron micrograph (FE-SEM). The size of pores formed during anodization is predominantly controlled by the current density, with an increase in the pore size corresponding to an increase in the current density.

Validation of Adsorption Efficiency of Activated Carbons through Surface Morphological Characterization Using Scanning Electron Microscopy Technique

  • Malik, Ruchi;Mukherjee, Manisha;Swami, Aditya;Ramteke, Dilip S.;Sarin, Rajkamal
    • Carbon letters
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    • v.5 no.2
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    • pp.75-80
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    • 2004
  • The studies on activated carbon prepared from walnut shell and groundnut shell were undertaken to ascertain the effect of initial state of precursor and activation process on the development of porosity in the resulting activated carbon. Walnut shell based carbon shows the presence of cellular pores while Groundnut shell based carbon shows fibrillar pore structure. The adsorption parameters, characterization of product and scanning electron microscopic studies carried out showed the presence of mainly Micro, Meso and Macro porosity in carbon prepared from Walnut shell while mainly micro porosity was observed in Groundnut shell based activated carbon. An interrelationship between the adsorption efficiency and porosity in terms of quality control parameters, for before and after activation, was validated through the scanning electron microscopic data.

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Effect of Interface Porosity on the Dielectric and Piezoelectric Properties of 0-3 Type-Polymer Composites (O-3형 PZT-폴리머 복합체 제조시 압전 복합체내의 경계 기공이 유전, 압전 특성에 미치는 영향)

  • 이형규;천재일;김호기
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.10a
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    • pp.21-26
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    • 1988
  • Composition with O-3 connectivity were fabricated from PZT and phenolic resin powders. These composites were investigated for dielectric and pizoelectric properties with PZT-polymer interface porosity variation. The interface porosity dependence of dielectric and piezoelectric properties was especially discussed by porosity factors. The interface porosity dependence of piezoelectric constant was larger than that of dielectric constant. It was considered that the interface pore plays the role of a stress buffer. Thus the local stress applied on PZT particles in the composite was remarkably diminish.

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Minimization of Porosity in Ceramic Coating on a Hydraulic Cylinder (유압실린더 세라믹코팅 기공률 최소화 방안)

  • Jung, Youngho;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.6 no.4
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    • pp.63-71
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    • 2010
  • The best way to prevent the corrosion of piston rod is a selection of quality of the material and method of construction which minimize the porosity. The high velocity oxy fuel(HVOF) method, which generates lower porosity than existing plasma spray, was applied to ceramic laminated bond layer. Porosity percentage fell to bellow 2%, lower than that of plasma spray at 7%. Coating material of ceramic-coated main layer was selected as the $Cr_2O_3$ affiliation material, which is more dense than $Al_2O_3$ affiliation. To fill up the pores formed after the coating process, we sealed the bond layer and main layer. Sealing process was performed twice, once after the coating and once after the grinding. Upon the anti-corrosion test on the sealed sample and on the non-sealed sample, it is confirmed that the sealed sample was not corroded for 1,000 hours while the non-sealed sample was corroded within 48 hours.

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Effect of porosity distribution rate for bending analysis of imperfect FGM plates resting on Winkler-Pasternak foundations under various boundary conditions

  • Aicha, Kablia;Rabia, Benferhat;Daouadji, Tahar Hassaine;Bouzidene, Ahmed
    • Coupled systems mechanics
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    • v.9 no.6
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    • pp.575-597
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    • 2020
  • Equilibrium equations of a porous FG plate resting on Winkler-Pasternak foundations with various boundary conditions are derived using a new refined shear deformation theory. Different types of porosity distribution rate are considered. Governing equations are obtained including the plate-foundation interaction. This new model meets the nullity of the transverse shear stress at the upper and lower surfaces of the plate. The novel rule of mixture is proposed to describe and approximate material properties of the FG plates with different distribution case of porosity. The validity of this theory is studied by comparing some of the present results with other higher-order theories reported in the literature. Effects of variation of porosity distribution rate, boundary conditions, foundation parameter, power law index, plate aspect ratio, side-to-thickness ratio on the deflections and stresses are all discussed.

Study and analysis of the free vibration for FGM microbeam containing various distribution shape of porosity

  • Tlidji, Youcef;Benferhat, Rabia;Tahar, Hassaine Daouadji
    • Structural Engineering and Mechanics
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    • v.77 no.2
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    • pp.217-229
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    • 2021
  • The effect of distribution shape of porosity using a quasi-3D theory for free vibration analysis of FG microbeams is studied analytically in the present paper. The microbeams are simply-supported and nonhomogeneous, with power function variation of Young's modulus along their thickness. The modified coupled stress theory is utilized to consolidate size dependency of microbeam. Both even and uneven distribution shape of porosity are considered and the effective properties of porous FG microbeams are defined by theoretical formula with an additional term of porosity. The equation of motion is obtained through Hamilton's principle, however, Navier type solution method is used to obtain frequencies. The influences played by many parameters are also investigated.

Non-linear thermal buckling of FG plates with porosity based on hyperbolic shear deformation theory

  • Hadji, Lazreg;Amoozgar, Mohammadreza;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.42 no.5
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    • pp.711-722
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    • 2022
  • In this paper, hyperbolic shear deformation plate theory is developed for thermal buckling of functionally graded plates with porosity by dividing transverse displacement into bending and shear parts. The present theory is variationally consistent, and accounts for a quadratic variation of the transverse shearstrains across the thickness and satisfies the zero traction boundary conditions on the top and bottom surfaces of the plate without using shear correction factors. Three different patterns of porosity distributions (including even and uneven distribution patterns, and the logarithmic-uneven pattern) are considered. The logarithmic-uneven porosities for first time is mentioned. Equilibrium and stability equations are derived based on the present theory. The non-linear governing equations are solved for plates subjected to simply supported boundary conditions. The thermal loads are assumed to be uniform, linear and non-linear distribution through-the-thickness. A comprehensive parametric study is carried out to assess the effects of volume fraction index, porosity fraction index, aspect ratio and side-to-thickness ratio on the buckling temperature difference of imperfect FG plates.

The estimation of dielectric constant of thick film using Vickers indentation

  • Kim, Hyeong-Jun;Kim, Kibum;Kim, Jongcheol;Yoon, Kyung-Han;Shin, Dongwook
    • Journal of Ceramic Processing Research
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    • v.13 no.spc2
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    • pp.241-245
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    • 2012
  • The barrier rib on plasma display panel (PDP) is a typical 3D-patterned thick film with thickness of 120 ㎛ and it is hard to measure its dielectric constant in this state of the product. Because the porosity of ceramic thick film influenced the mechanical and dielectric characteristics, it was expected that there was the relationship between two properties. Therefore, the correlation analysis between porosity, hardness and dielectric constant of the barrier rib was studied and the exponential curve between porosity and hardness, and the quadratic curve between porosity and dielectric constant were drawn. The dielectric constant was well related to hardness by K400kHz = 0.5672 + 5.695 ln(Hv). The hardness was measured at five points on two real panels which sintered by two types of profiles and then dielectric constants and deviation were estimated by the above equation.

The Effect of Copper on Feeding Characteristics in Al-Si Alloys

  • Young-Chan Kim;Jae-Ik Cho
    • Journal of Korea Foundry Society
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    • v.43 no.6
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    • pp.294-301
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    • 2023
  • The effects of Cu on feeding and macro-porosity characteristics were investigated in hypo- (A356 and 319) and hypereutectic (391) aluminum-silicon alloys. T-section and Tatur tests showed that the feeding and macro-porosity characteristics were significantly different between the hypo- and hypereutectic alloys. The hole and the pipe in the T-section and the Tatur casting in hypereutectic alloy showed a rough and irregular shape due to the faceted growth of the primary silicon, while the results of the hypoeutectic alloys exhibited a rather smooth surface. However, the addition of Cu did not strongly affect the macro-feeding behavior. It is known that copper segregates and interferes the feeding process in the last stage of solidification, possibly leading to form more amount of micro shrinkage porosity by the addition of Cu. The macro porosity formation mechanism and feeding properties were discussed upon T-section and Tatur tests together with an alloying addition.