• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.435-436
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• 2009

In the effort on cost reduction in marine equipment company, the medium sized impeller blade ($500mm{\times}200mm{\times}20mm$) of an axial flow pan was manufactured by the high pressure die casting, with which was replaced the gravity die casting. High pressure die casting is a practical alternative because of some advantages such as excellent accuracy and smooth cast surface as well as cost reduction if a certain amount of porosity in the parts can be minimized. In order to reduce the porosity in the center of the neck which is thickest region of the impeller blade, the several gate designs were proposed in this work. The flow simulations for each gate design were performed and then the optimal design was determined by considering the air pressure distribution in neck section. Finally, the size of porosity in the neck of the die cast impeller blade for optimal design was less than 1mm, which satisfied the requirement.

• Journal of the Korean Ceramic Society
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• v.46 no.5
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• pp.520-524
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• 2009

Porous self-bonded silicon carbide (SBSC) ceramics were fabricated at temperatures ranging from 1750 to $1850^{\circ}C$ using SiC, Si, C as starting materials and Al as an optional sintering additive. The effect of Al addition on the porosity and strength of the porous SBSC ceramics were investigated as functions of sintering temperature and Si:C ratio. The porosity increased with decreasing the Si:C ratio and increasing the sintering temperature. It was possible to fabricate SBSC ceramics with porosities ranging from 37% to 44% by adjusting the Si:C ratio and the sintering temperature. Addition of Al additive promoted densification and necking between SiC grains, resulting in improved strength. Typical flexural strengths of SBSC ceramics with and without Al addition were 44 MPa and 34MPa, respectively.

• Bulletin of the Korean Chemical Society
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• v.34 no.1
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• pp.79-88
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• 2013

$LiFePO_4$ is a promising active material (AM) suitable for use in high performance lithium-ion batteries used in automotive applications that require high current capabilities and a high degree of safety and reliability. In this study, an optimization of the electrode design parameters was performed to produce high capacity lithium-ion batteries based on $LiFePO_4$/graphite electrodes. The electrode thickness and porosity (AM density) are the two most important design parameters influencing the cell capacity. We quantified the effects of cathode thickness and porosity ($LiFePO_4$ electrode) on cell performance using a detailed one-dimensional electrochemical model. In addition, the effects of those parameters were experimentally studied through various coin cell tests. Based on the numerical and experimental results, the optimal ranges for the electrode thickness and porosity were determined to maximize the cell capacity of the $LiFePO_4$/graphite lithium-ion batteries.

• Structural Engineering and Mechanics
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• v.59 no.2
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• pp.343-371
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• 2016

In this paper thermo-mechanical vibration analysis of a porous functionally graded (FG) Timoshenko beam in thermal environment with various boundary conditions are performed by employing a semi analytical differential transform method (DTM) and presenting a Navier type solution method for the first time. The temperature-dependent material properties of FG beam are supposed to vary through thickness direction of the constituents according to the power-law distribution which is modified to approximate the material properties with the porosity phases. Also the porous material properties vary through the thickness of the beam with even and uneven distribution. Two types of thermal loadings, namely, uniform and linear temperature rises through thickness direction are considered. Derivation of equations is based on the Timoshenko beam theory in order to consider the effect of both shear deformation and rotary inertia. Hamilton's principle is applied to obtain the governing differential equation of motion and boundary conditions. The detailed mathematical derivations are presented and numerical investigations are performed while the emphasis is placed on investigating the effect of several parameters such as porosity distributions, porosity volume fraction, thermal effect, boundary conditions and power-low exponent on the natural frequencies of the FG beams in detail. It is explicitly shown that the vibration behavior of porous FG beams is significantly influenced by these effects. Numerical results are presented to serve benchmarks for future analyses of FG beams with porosity phases.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.845-848
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• 2006

This study sought to investigate the characteristics of cellular concrete, such as porosity, strength and density, according to the cell addition rate. Based on the result, it examined the application to a cellular concrete panel. Porosity was found to increase according to the cell addition rate, measuring continuous porosity of 42% and 47%, and total porosity of 61% and 66%. In terms of cell addition rate, measurements were 7% and 11% respectively. Compressive strength represented 5.0MPa, 3.8MPa and 2.8 MPa in terms of 7%, 9% and 11% respectively, decreasing 1 MPa of strength according to every 2% increase of cell addition rate. Density showed 0.55, 0.44 and 0.36 in terms of 7%, 9% and 11% respectively, decreasing 1.0 MPa according to every 2% increase of cell addition rate proportionally. In addition the sandwich panel of cellular concrete which was fabricated during this research was found to be relatively heavy and non-flammable with an excellent strength of 4.0 MPa. Compared with a light concrete panel, considering the compressive strength that accountsfor 10 MPa, it appeared relatively low in strength. However it would be excellent for application due to the light density of only 0.4 MPa.

• Journal of the Korean Ceramic Society
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• v.45 no.1
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• pp.65-68
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• 2008

A simple pressing process using zirconia and microbead for fabricating porous zirconia ceramics is demonstrated. Effects of microbead content and sintering temperature on microstructure, porosity, compressive and flexural strengths were investigated in the processing of porous zirconia ceramics using microbead as a pore former. By controlling the microbead content and the sintering temperature, it was possible to produce porous zirconia ceramics with porosities ranging from 43% to 70%. Typical compressive and flexural strength values at ${\sim}50%$ porosity were ${\sim}150\;MPa$ and ${\sim}35\;MPa$, respectively.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.7
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• pp.915-926
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• 1998

Velocity fields of near turbulent was behind a porous wind fence were measured using the 2-frame PTV method in a circulating water channel. The fences used in this study had different geometric porosity(.epsilon.) of 0, 20, 40 and 65%. The fence was embedded in a thin laminar boundary layer, i.e., .delta./H ~ = 0.1. Reynolds number based on the fence height H and free stream velocity(U$\_$o/) was about 8,400. As a result, a recirculating flow region was formed behind the fence for the .epsilon.=0% and 20% wind fence. For the wind fences having porosity larger than .epsilon.=40%, it was difficult to see separation bubbles behind the fence. The .epsilon.=20% porous fence reveals the maximum velocity reduction, however, the turbulent intensity and Reynolds shear stress are much greater than those of .epsilon.=40% fence. Among the wind fence tested in this study, the porous wind fence of .epsilon.=40% porosity is the most effective for abating wind erosion.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.11b
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• pp.653-658
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• 2001

In this study, a new practical method of predicting the sound absorption coefficient for multiple perforated-plate sound absorbing system was developed using transfer matrix method. In order to validate the proposed method, the absorption coefficients calculated by transfer matrix method for single perforated plate were first compared with the absorption coefficients measured by SWR method according to different porosity, hole diameter, and thickness of the perforated plate. Based on the comparison results, transfer matrix method was further applied to double and triple perforated plates to evaluate the absorption coefficients. The experimental results showed that the absorption coefficients from transfer matrix method generally agreed well with the corresponding absorption coefficients from SWR method. However, due to the limitations of the impedance model used in this study, the measured values were differed with the calculated values for small porosity, hole diameter, and thickness in size of the perforated plate indicating the need of impedance model development for multiple perforated-plate sound absorbing system covering wide ranges of porosity, hole diameter, and thickness of the perforated plate.

• Journal of Welding and Joining
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• v.34 no.4
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• pp.48-54
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• 2016

The use of Zn coated steel has increased in the automotive industry due to its excellent corrosion resistance. Conventionally the BIW(body-in-white) structure and the hang-on parts have been made of Zn coated steel and more recently Zn coated steel began to be applied in the chassis parts. During gas metal arc (GMA) welding of the chassis part, lap fillet joint used to be adopted but spatter generation and porosities are most important concerns. In the industrial applications, an intentional joint gap was made to avoid the weld defects but it is not easy to control the size of joint gap. In this research, gas tungsten arc (GTA) is combined with GMA welding where GTA precedes GMA. As pulsed arc was adopted as GMA, GTA was oscillated along the longitudinal direction by pulsing GMA, but the arc oscillation did not disturb the molten droplet transfer of GMA welding. By increasing the distance between GTA and GMA, the length of weld pool increased and porosity could be reduced. Moreover porosity in the welds was fully removed when the distance between two arcs was 15 mm.

• Computers and Concrete
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• v.24 no.4
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• pp.347-367
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• 2019

This work investigates the effect of Winkler/Pasternak/Kerr foundation and porosity on dynamic behavior of FG plates using a simple quasi-3D hyperbolic theory. Four different patterns of porosity variations are considered in this study. The used quasi-3D hyperbolic theory is simple and easy to apply because it considers only four-unknown variables to determine the four coupled vibration responses (axial-shear-flexion-stretching). A detailed parametric study is established to evaluate the influences of gradient index, porosity parameter, stiffness of foundation parameters, mode numbers, and geometry on the natural frequencies of imperfect FG plates.