• 제목/요약/키워드: Porosity ceramics

검색결과 201건 처리시간 0.027초

저온소결 세라믹기판용 Cordierite계 결정화유리의 합성 및 특성조사에 관한 연구;(II) $CeO_2$를 첨가한 Cordierite계 결정화유리의 특성 (Synthesis and Characterization of Cordierite Glass-Ceramics for Low Firing Temperature Substrate; (II) Properties of Cordierite Glass-Ceramics Containing CeO2)

  • 이근헌;김병호;임대순;정재현
    • 한국세라믹학회지
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    • 제29권10호
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    • pp.827-835
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    • 1992
  • The effects of CeO2 on the properties of cordierite-based glass-ceramics and its applicability to low firing temperature substrate were examined. Glass-ceramics were prepared by sintering the glass powder compacts at 900~100$0^{\circ}C$ for 3 h. Density, bending strength, dielectric constant and thermal expansion coefficient of the glass-ceramics were measured as functions of CeO2 contents and sintering temperatures. By adding CeO2, dense glass-ceramics were obtained below 100$0^{\circ}C$. dielectric constant and bending strength were more dependent on the porosity of glass-ceramics containing 5 wt% CeO2, sintered at 100$0^{\circ}C$ for 3 h, were as follows; relative density is 95.3%, bending strength is 178$\pm$11 MPa, dielectric constant is 4.98$\pm$0.20 (at 1 MHz) and thermal expansion coefficient is 33.7$\times$10-7/$^{\circ}C$. Therefore, the glass-ceramics containing 5 wt% CeO2 appeared to be suitable for low firing temperature substrate of electronic devices.

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직접 발포법을 이용해 제조된 실리카 흄-SiO2계 다공성 세라믹의 열적 특성 (Thermal properties of silica fume-SiO2 based porous ceramic fabricated by using foaming method)

  • 하태완;강승구;김강덕
    • 한국결정성장학회지
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    • 제31권4호
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    • pp.182-189
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    • 2021
  • 무기질 단열재 개발을 위해 포말법을 이용하여 다공성 세라믹스를 제조하였다. 실리카 흄과 SiO2를 주 원료로 사용하였으며, 다공성 세라믹의 균일한 기공 형성을 위한 첨가제로 벤토나이트를 사용하였다. 다공성 세라믹은 1200℃에서 소결하였으며, 기공율, 밀도, 압축강도, 미세구조 그리고 열전도도 분석을 수행하였다. 다공성 세라믹은 SiO2에 대한 실리카흄의 함량이 70~90 % 증가할수록 비중이 0.63에서 0.69로 증가하였으며, 압축강도는 9.41 Mpa에서 12.86 Mpa로 증가하였다. 그러나, 기공율은 비중과 반대로 72.07 %에서 70.82 %로 감소하는 경향을 나타내었다. 열전도도 측정 결과, 실리카 흄의 함량이 70 %인 F7S3 다공성 세라믹의 경우 25~800℃ 온도조건에서 0.75~0.72 W/m·K의 열전도도를 나타내었으며, 실리카 흄의 함량이 90 %인 F9S1 다공성 세라믹의 경우 0.66~0.86 W/m·K를 나타내어 실리카 흄 함량이 적을수록 낮은 열전도도를 나타내었다. 이는 기공율 결과와 일치한 것을 확인하였다. SEM(Scanning Electron Microscope)을 이용한 미세구조 분석 결과, 다공성 세라믹 내/외부에 전체적으로 수십~수백 ㎛ 범위 기공이 관찰되었으며 기공 분포가 비교적 균일한 것을 확인할 수 있었다.

공침법에 의한 PZT의 분체제조 및 소결특성 (Powder Preparation and Sintering Properties of PZT-Ceramics by Coprecipitation)

  • 안영필;김복희;이병우
    • 한국세라믹학회지
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    • 제25권1호
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    • pp.54-58
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    • 1988
  • In order to depress PbO vaporization during calcination and improve sinterability in low temperature, a method for preparing homogeous Lead-Zirconate-Titanate (PZT) powder from aqueous salt solution by precipitation is described. In this method, single phae PZT fine powders are formed at above 500$^{\circ}C$. PZT-ceramics using these powders have high sinterability, and good sintering characteristics relatively low temp. (-high apparent density, low porosity, low water adsorption etc.)

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알루미나 여과막의 상전이와 미세구조 변화: I. 지지체의 기공율에 의한 영향 (Change of Phase Transformation and Microstructure of Alumina Membrane: I. Effect by Porosity of Support)

  • 정훈;황광택;최덕균;정덕수
    • 한국재료학회지
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    • 제12권3호
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    • pp.205-210
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    • 2002
  • The HPS(High Porosity Support, 39.3%) and the LPS( Low Porosity Support, 18.7%) were fabricated to investigate the phase transformation and the chance of microstructure with porosity of alumina support. Alumina sol was made using aluminum tri-sec $butoxide(ATSB,\; Al(O-Bu)_3)$, the membrane on porous support with different porosity and the membrane without support were fabricated. The $\theta$-to ${\alpha}-A1_2O_3$ phase transformation in the membranes was investigated using thin film X-ray diffraction (XRD), and the change of microstructure was observed using scanning electron microscopy(SEM). XRD patterns showed that the membrane on LPS and HPS had 10$0^{\circ}C$, 5$0^{\circ}C$ higher $\theta$-to ${\alpha}-A1_2O_3$ transformation temperature compared to the unsupported membrane. A similar effect was also observed in microstructure of the membranes, theoritical temperature difference were 97$^{\circ}C$ and 44$^{\circ}C$ by Crapeyron equation.

Influence of Pore on Dielectric Constant of Colrdierite Ceramics Prepared by Sol-Gel Process

  • Ryu, Su-Chak
    • The Korean Journal of Ceramics
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    • 제4권2호
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    • pp.99-102
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    • 1998
  • Cordierite ceramics with low dielectric constants were obtained through sol-gel techniques using as metal alkoxides. The powders for the sintered cordierite ceramics were prepared by hydrolysis of metal alkoxides with ethanol and distilled water. In the hydrolysis, the mole ratio of HCI/TEOS was controlled by changing the amount of HCI as a catalyst. The sol-gel derived powders were dried, pressed, and fired at $1300^{\circ}C$. The dried powders were calcined at $800{\circ}C$ for 3hours to remove residual organics. The fired bodies with different dielectric constants were obtained by using HCI adjusted to various mole ratios of HCI/TEOS in the process. The variation of the amount of HCI catalyst led to a significant influence on dielectric contant, which was attributed to the formation of pores in the sintered body. Especially, the porosity of the sintered body influenced the dielectric constants.

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무가압분말 충전성형법에 의한 다공성 세라믹스의 제조 및 특성 : II. 뮬라이트 & 코디어라이트 (The Fabrication and Characteristics of Porous Ceramics by Pressureless Powder Packing Forming Method ; II, Mullite & Cordierite)

  • 박정현;황명익;김동희;최환욱;김용남
    • 한국세라믹학회지
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    • 제36권6호
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    • pp.671-678
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    • 1999
  • Porous ceramics were fabricated from pressureless powder packing forming method using mullite and cordierite powders granulate by spray drying. The bending strength and shrinkage of porous ceramics were increased and their porosity were decreased with increasing temperature. It showed homogeneous distribution of 2$\mu\textrm{m}$ intergranular pores of mullite at 1400$^{\circ}C$, 2.5$\mu\textrm{m}$ intergranular pores of cordierite at 1300$^{\circ}C$ respedtively. Above that temperature intragranular particles were sintered and sintering by intergranular necking was extremely proceeded. In the test of thermal shock resistance sudden decrease of bending strength to $\Delta$T was not shown because intergranular large pore prevented sudden crack propagation.

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Hydroxyapatite-Zirconia 복합 Ceramcis의 제조 및 특성 (Synthesis and Properties of Hydroxyapatite-Zirconia Composite Ceramics)

  • 송종택;변승호;류동우;최상흘
    • 한국세라믹학회지
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    • 제30권9호
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    • pp.754-760
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    • 1993
  • Hydroxyapatite(HAp)-zirconia composite ceramics were prepared by simplified synthesis process and then their properties were investigated. Composite powders of HAp and zirconia were successively synthesized under Ca/P=1.69, 1.71, 1.73 and pH=11 by precipitation method. HAp-zirconia ceramics were obtained with sintering of these various HAp-zirconia composite powders. These sintered bodies were mainly composed of HAp and ZrO2(tetragonal), but it was found that a little of HAp was decomposed into TCP as the amount of zirconia and the sintering temperature were increased. When HAp having 10~15wt.% ZrO2 content were sintered in the range of 1150 to 130$0^{\circ}C$, the apparent porosity was about 7~11%. This showed that the successive synthesis process employed here had a limit to obtian more densified composite ceramics.

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무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method)

  • 박정형;성재석
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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백자 파도자기를 활용한 도자기 소지 개발 (Ceramics Body Development Using Waste Whiteware)

  • 이제일;이용석;이병하
    • 한국세라믹학회지
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    • 제43권10호
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    • pp.626-634
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    • 2006
  • Ceramics manufacturers in the nation produced more than 5000 tons of ceramics wastes a year increasing industrial waste quantity: However, almost no researches were made to reduce environmental pollution and to recycle waste ware. In this study, white ware scraps that were produced at Icheon, Gyeonggi-do were recycled to make use of them as raw materials of ceramics body and to develop new ceramics body that had economic advantages and good quality. The findings showed that the addition of waste ware had limit of 20 wt% considering molding. The addition of waste ware of 20 wt% to white ware lowered baking temperature of the white ware that was added by waste ware of 20 wt% by 30$^{\circ}C$ than existing white ware, and property values were good, for instance, porosity of 3% in average and water absorptivity of 2% in average, and the bending strength recorded more than 800 kgf/$cm^2$ to be high than that of existing white ware being sold in market. The waste ware could be used to produce new ware body and to recycle resources and to solve environmental problems caused by burial and to improve property of ceramics and to save transportation costs as well as baking costs.

치밀층으로 코팅된 다공성 엔지니어링 세라믹스에서의 접촉응력에 의한 균열 거동 (Cracking Behavior Under Contact Stress in Densely Coated Porous Engineering Ceramics)

  • 김상겸;김태우;김도경;이기성
    • 한국세라믹학회지
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    • 제42권8호
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    • pp.554-560
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    • 2005
  • The engineering ceramic needs the properties of high strength, hardness, corrosion-resistance and heat-resistance in order to withstand thermal shock or applied nonuniform stresses without failure. The densely coated porous ceramics can be used for machine component, electromagnetic component, bio-system component and energy-system component by their high-performances from superior coating properties and light-weight characteristics due to the structure including pore by itself. In this study we controlled the porosity of silica and alumina, $8.2\~25.4\%$ and $23.4\~36.0\%$, respectively, by the control of sintering temperature and starting powder size. We made bilayer structures, consisting of a transparent glass coating layer bonded to a thick substrate of different porous ceramics by a thin layer of epoxy adhesive, facilitated observations of crack initiation and propagation. The elastic modulus mismatch could be controlled using different porous ceramics as the substrate layer. Then we applied 150 N force using WC sphere with a radius of 3.18 mm by Hertzian indentation. As a result, the crack initiation in the coating layer was delayed at lower porosity in the substrate layer, and the damage in the coating layer was relatively smaller at the bilayer structure coated on higher elastic substrate.