• Journal of the Korean Ceramic Society
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• v.26 no.2
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• pp.147-156
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• 1989

The effects of starting composition, sintering temperature and porosity on the mechanical properties of hydroxyapatite ceramics were investigated. The hydroxyapatite powder were prepared by precipitation method using Ca(NO3)2.4H2O and (NH4)2.HPO4. The obtained powders were Ca-deficient hydroxyapatites and as the Ca/P mole ration in the initial solution was increased, the particle size of the precipitates was decreased, and the decomposition of hydroxyapatite to $\beta$-TCP was controlled. The porosity, as well as Ca/P mole ratio in starting composition and sintering temperature, plays major role in the mechanical properties of dense hydroxyapatite ceramics.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.11a
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• pp.18.2-18.2
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• 2009

Ceramics have some properties that are unmatched by other kind of materials like metals or polymers. The ability of high thermal and chemical resistance and in case of being superior in specific mechanical properties makes the ceramic materials suitable for arange of applications. The microstructure and morphology of a material arguably permit the use of many advanced application otherwise difficult to achieve.Porous structures have some important applications in biomedical and environmental field. For human hard tissue reconstruction and augmentation procedure suitable biomaterials are used with a desirable porosity. A range of porous bioceramics were fabricated with tailored design to meet the demand of specific applications. Channeled and interconnected porosity was introduced in alumina, zirconia, and hydroxyapatite or tri calcium phosphate ceramics by different methods like multi-pass extrusion process, bubble formation in viscous slurry,slurry dripping in immiscible liquid, sponge replica method etc. The detailed microstructural and morphological investigations were carried out to establish the unique features of each method and the developed systems. For environmental filters the porous structures were also very important. We investigated a range of channeled and randomly porous silicon based ceramic composites to enhance the material stability and filtration efficiency by taking advantage of the material chemistry of the element. Detailed microstructural and mechanical characterizations were carried out for the fabricated porous filtration systems.

• Korean Journal of Materials Research
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• v.26 no.2
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• pp.61-66
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• 2016

In order to fabricate porous mullite ceramics with controlled pore structure and improved mechanical strength, a freeze casting route has been processed using camphene mixed with tertiary-butyl alcohol (TBA) and coal fly ash/alumina as the solvent and the ceramic material, respectively. After sintering, the solidification characteristics of camphene and TBA solvent were evident in the pore morphology, i.e., dendritic and straight pore channels formed along the solidification directions of camphene and TBA ice, respectively, after sublimation. Also, the presence of microcracks was observed in the bodies sintered at $1500^{\circ}C$, mainly due to the difference in solidification volume change between camphene and TBA. The compressive strength of the sintered bodies was found generally to be dependent, in an inverse manner, on the porosity, which was mainly determined by the processing conditions. After sintering at $1300{\sim}1500^{\circ}C$ with 30~50 wt% solid loading, the resulting mullite ceramics showed porosity and compressive strength values in ranges of 83.8~43.1% and 3.7~206.8 MPa, respectively.

• Korean Journal of Materials Research
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• v.34 no.1
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• pp.12-20
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• 2024

This study successfully prepared high-porosity aluminosilicate fibrous porous ceramics through vacuum suction filtration using aluminosilicate fiber as the primary raw material and glass powder as binder, with the appropriate incorporation of glass fiber. The effects of the composition of raw materials and sintering process on the structure and properties of the material were studied. The results show that when the content of glass powder reached 20 wt% and the samples were sintered at the temperature of 1,000 ℃, strong bonds were formed between the binder phase and fibers, resulting in a compressive strength of 0.63 MPa. When the sintering temperatures were increased from 1,000 ℃ to 1,200, the open porosity of the samples decreased from 89.08 % to 82.38 %, while the linear shrinkage increased from 1.13 % to 10.17 %. Meanwhile, during the sintering process, a large amount of cristobalite and mullite were precipitated from the aluminosilicate fibers, which reduced the performance of the aluminosilicate fibers and hindered the comprehensive improvement in sample performance. Based on these conditions, after adding 30 wt% glass fiber and being sintered at 1,000 ℃, the sample exhibited higher compressive strength (1.34 MPa), higher open porosity (89.13 %), and lower linear shrinkage (5.26 %). The aluminosilicate fibrous porous ceramic samples exhibited excellent permeability performance due to their high porosity and interconnected three-dimensional pore structures. When the samples were filtered at a flow rate of 150 mL/min, the measured pressure drop and permeability were 0.56 KPa and 0.77 × 10^-6 m² respectively.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.28 no.6
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• pp.263-270
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• 2018

Recently, porous ceramic materials with anti-static performance are urgently needed for semiconductor and OLED/LCD display manufacturing industry. In this work, we fabricated porous titanium manganese oxide ceramics having the surface resistivity of $10^8-10^{10}$ ohm and enhanced mechanical strength by partial sintering method using nanosized titanium oxide. By addition of nano-sized titanium oxide in the matrix, neck formation between grains was strengthened, which remarkably increased flexural strength up to 170 MPa (@porosity: 15 %), 110 MPa (@porosity: 31 %), compared to 80 MPa (@porosity: 26 %) for pristine titanium manganese oxide ceramics. We evaluated the performances of our ceramics as air-floating module for OLED flexible display manufacturing devices.

• Journal of the Korean Ceramic Society
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• v.49 no.6
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• pp.566-574
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• 2012

Porous zirconia ceramics are widely considered to be important due to their unique properties and potential applications. In this paper, we propose a novel approach to produce porous zirconia ceramics. The linear shrinkage of the prepared porous zirconia ceramics could be controlled to 4% by incorporating pre-sintered zirconia granules and hollow polymeric spheres. We also investigated the effect of pre-sintered zirconia granules on the microstructure and the properties, such as the porosity, pore distribution, and bending strength of the porous zirconia ceramics.

• Journal of Powder Materials
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• v.18 no.6
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• pp.502-509
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• 2011

In this study, a novel-processing route for fabricating microcellular zirconia ceramics has been developed. The proposed strategy for making the microcellula zirconia ceramics involved hollow microspheres as pore former. Compared to conventional dense microspheres pore former, well-defined pore structured zirconia ceramics were successfully fabricated. Effects of hollow microsphere content and sintering temperature on microstructure, porosity, pore distribution, and strength were investigated in the processing of microcellular zirconia ceramics.

• Journal of Conservation Science
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• v.29 no.4
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• pp.421-435
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• 2013

The purpose of this study is to suggest environmental guidelines for the conservation of ceramics excavated from underwater. Accordingly, the conditional change of the soluble salt on surface of the excavated ceramics was examined by changing the relative humidity. Examining the relative ratio [high humidity(RH70%+RH80%)/low humidity(RH20%+ RH40%)] for 24 weeks using accumulated conductivity(${\mu}s/cm$), the result showed that the amount of ion elution increased more in high humidity than in low humidity. In particular, the ion elution increased significantly within the celadon sample. In addition, comparing the accumulated conductivity and physical characteristics of the samples in high humidity, the results indicated that the amount of the ion elution is proportioned to the increased rate of the sample's absorption capacity and porosity. Ceramics excavated from underwater has risks of the secondary physical and chemical attacks from remaining salts. Therefore, it is suggested these ceramics be stored in a storage which maintains proper temperature and low humidity conditions. Also, the collections need to be pre-classified according to the properties of the materials.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.375-378
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• 2003

In the present study, a new approach to predict the strength of sintered materials has been carried out and a new framework combining neck growth model and ideal pore model has been established based on the results of tensile tests on powder injection molded specimens with the various porosity. Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. PIM delivers structural materials in a shaping technology previously restricted to polymers. 17-4 PH stainless steel powders with average diameters of 10 $\mu\textrm{m}$ were injection-molded into flat tensile specimens sintered at the various temperatures ranging from 900 to 1350$^{\circ}C$ for 1h. The relationships between strength and porosity were applied to the experimental results and verified.

• Journal of the Korean Ceramic Society
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• v.31 no.11
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• pp.1323-1329
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• 1994

Tape casting and lamination were used to produce heterogeneous laminates with alternating layers of different porosity and homogeneous laminates with component layers of the same porosity. The pore structure was investigated for heterogeneous laminates, and bend strength was measured for comparison with that of homogeneous laminates. For a reference, strength measurement was made for the porous body fabricated by sintering samples dry-pressed at low pressure with spray-dried granules. Strength increase, in the range 50~120 MPa, was achieved in the presence of the surface dense layer, while extensive delamination, presumably responsible for enhanced fracture toughness, took place through the internal porous layer.