• Journal of the Korean Ceramic Society
• /
• v.26 no.5
• /
• pp.617-624
• /
• 1989

Piezoelectric composites of O-3 connectivity were prepared by thermosetting barium titanate-phenolic resin composite under various cruing pressure. Among three kinds of pore in O-3 type ceramic-polymer composite, such as matrix pores, particle pores, and ceramic-polymer interface pores, the effect of interface porosity on the dielectric and piezoelectric constant was investigated. In pure barium titanate ceramics, the porosity factor of dielectric and piezoelectric constants were 5.7 and 5.0, respectively. However, in BaTiO3-polymer composite, the interface porosity factor of the piezoelectric constant was greater than that of the dielectric constant, interface porosity factor b in d33 was 9.8 and in r 4.6. On the other, piezoelectric voltage constant g33 was independent of the porosity of barium titanate ceramics. But in composite system, the piezoelectric voltage constant g33 was decreased with interface porosity.

• Journal of the Korean Ceramic Society
• /
• v.52 no.6
• /
• pp.467-472
• /
• 2015

The effect of $SrCO_3$ content on the microstructure, porosity, flexural strength, and pore size distribution of clay-based membrane supports was investigated. Green compacts prepared from low cost materials such as kaolin, bentonite, talc, sodium borate, and strontium carbonate were sintered at $1000^{\circ}C$ for 8 h in air. It was possible to control the porosity of the clay-based membrane supports within the range of 33% to 37% by adjusting the $SrCO_3$ content. The flexural strength of the clay-based membrane supports was found to strongly depend on their porosity. In turn, the porosity was affected by the $SrCO_3$ content. The average pore size and flexural strength of the clay-based membrane supports containing 4 wt% $SrCO_3$ were $0.62{\mu}m$ and 33 MPa at 34% porosity.

• Korean Journal of Materials Research
• /
• v.32 no.2
• /
• pp.85-93
• /
• 2022

Porous mullite-corundum ceramics were prepared using organic foam impregnation method with alumina and silica as raw materials. The influence of alkaline treatment and surfactant modification on polyurethane foam were studied. Effects of sintering process and material composition on porous mullite-corundum ceramics were investigated. The results show that the hang-pulp quantity of polyurethane foam increases with alkaline treatment. After treatment with 3 wt% SDS solution, the hang-pulp quantity of polyurethane foam further improved. Open porosity of sample decreased with elevation of sintering temperature and holding time, and compressive strength of sample showed a trend opposite to the change of porosity. The open porosity of the sample was enhanced by the increase of m(Al₂O₃/SiO₂); the compressive strength decreased with increase of m(Al₂O₃/SiO₂). However, when m(Al₂O₃/SiO₂) was 2.5, the compressive strength of the sample reached 6.23 MPa, and the open porosity of the sample was 80.7 %.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.4 no.3
• /
• pp.284-293
• /
• 1994

The various methods of preparation for the porous hydroxyapatite ceramics using naphthalene, $H_20_2$ and chlorinated paraffine with $H_20_2$ were investigated. And then the prepared orous hydroxyapatite ceramics were characterized by XRD, SEM, FT-IR and the apparent porosity. The pore size of porous hydroxyapatite ceramics was controlled by the content and size of naphthalene granular. It was found that the porosity of it was increased with the amount of naphthalene, but the bending strength was decreased. The application of hydrogen peroxide produced porous materials like a sponge tissue, but the porosity and the shape of sintered body were hardly controlled. In the case of using chlorinated paraffine with the simultaneous addition of hydrogen peroxide, the sponge tissue was obtained and also could be controlled from 50 up to about 65% porosity of it.

• Journal of the Korean Vacuum Society
• /
• v.7 no.s1
• /
• pp.179-182
• /
• 1998

Boron carbide coating has some very attractive properties for nuclear and semiconductor industry. The potential of atmosheric plasma spray as manufacturing methods for $B_4C$ coating was discussed. In this work, the boron carbide coating with low porosity, high microhardness and good life of thermal shock resistance was deposited by the control of spraying distance. The relationship between the properties of $B_4C$ coatings and their spraying distance was studied.

• Journal of the Korean Ceramic Society
• /
• v.41 no.7
• /
• pp.541-547
• /
• 2004

Addition of large particles restrains densification by small particles in mixed particle systems. In the present study, large SiC whiskers or particles were introduced into small particles for restraining densification and the mixtures were sintered using yttrium aluminum garnet (Y$_3$A1$\sub$5/O$\sub$12/, YAG) as a sintering additive. By controlling the content of large SiC whiskers or particles and the applied pressure during sintering, porous SiC ceramics, with a porosity ranging from 0.3% to 39%, were fabricated. Porosity increased with increasing the content of restraining materials. SiC whiskers were more effective than large SiC partcles for restraining densification. Permeability of the porous SiC ceramics increased with increasing the porosity. Flexural strength decreased with increasing porosity. A noticeable increase in strain to failure was observed in the porous ceramics with a porosity ranging from 18% to 39%.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.101-102
• /
• 2006

Processing techniques for producing microcellular silicon carbide, mullite, and cordierite ceramics have been developed by a reaction method that incorporates a polysiloxane and reactive fillers. The techniques developed in this study offer substantial flexibility for producing microcellular ceramics whereby cell size, cell density, degree of interconnectivity, composition, and porosity can all be effectively controlled. It is demonstrated that the adjustment of filler composition enables the possibility of tailoring the composition and properties of the microcellular ceramics. The present results suggest that the proposed novel processing techniques are suitable for the manufacture of microcellular ceramics with high morphological uniformity.

• Journal of the Korean Ceramic Society
• /
• v.51 no.5
• /
• pp.380-385
• /
• 2014

Clay-based membranes with submicron pore size were successfully prepared by a simple pressing process using low-cost starting materials(e.g., kaolin (K), bentonite (B), talc (T), and sodium borate). The green bodies were sintered at $1000^{\circ}C$ for 2 h in air. The effect of clay-mineral composition on the flexural strength of clay-based membranes was investigated. The porosity of the clay-based membranes could be controlled within the range of 34 - 42% by adjusting the starting composition. The flexural strength of the low-cost membranes depended on both the porosity and the ${\alpha}$-quartz content. In turn, the porosity and ${\alpha}$-quartz content were affected by the (B+T) /(K+B+T) ratio. The plot of strength relative to this ratio, showed a maximum when the ratio was 0.4. The typical flexural strength of these clay-based membranes (with ratio 0.4) was 28 MPa at 34% porosity.

• Journal of the Korean Ceramic Society
• /
• v.55 no.6
• /
• pp.527-555
• /
• 2018

High-temperature thermal insulation materials challenge extensive oxide candidates such as porus $SiO_2$, $Al_2O_3$, yttria-stabilized zirconia, and mullite, due to the needs of good mechanical, thermal, and chemical reliabilities at high temperatures simultaneously. Recently, porous rare earth (RE) silicates have been revealed to be excellent thermal insulators in harsh environments. These materials display attractive properties, including high porosity, moderately high compressive strength, low processing shrinkage (near-net-shaping), and very low thermal conductivity. The current critical challenge is to balance the excellent thermal insulation property (extremely high porosity) with their good mechanical properties, especially at high temperatures. Herein, we review the recent developments in processing techniques to achieve extremely high porosity and multiscale strengthening strategy, including solid solution strengthening and fiber reinforcement methods, for enhancing the mechanical properties of porous RE silicate ceramics. Highly porous RE silicates are highlighted as emerging high-temperature thermal insulators for extreme environments.

• Journal of Powder Materials
• /
• v.21 no.4
• /
• pp.266-270
• /
• 2014

Metal foams have a cellular structure consisting of a solid metal containing a large volume fraction of pores. In particular, open, penetrating pores are necessary for industrial applications such as in high temperature filters and as a support for catalysts. In this study, Fe foam with above 90% porosity and 2 millimeter pore size was successfully fabricated by a slurry coating process and the pore properties were characterized. The Fe and $Fe_2O_3$ powder mixing ratios were controlled to produce Fe foams with different pore size and porosity. First, the slurry was prepared by uniform mixing with powders, distilled water and polyvinyl alcohol(PVA). After slurry coating on the polyurethane(PU) foam, the sample was dried at $80^{\circ}C$. The PVA and PU foams were then removed by heating at $700^{\circ}C$ for 3 hours. The debinded samples were subsequently sintered at $1250^{\circ}C$ with a holding time of 3 hours under hydrogen atmosphere. The three dimensional geometries of the obtained Fe foams with an open cell structure were investigated using X-ray micro CT(computed tomography) as well as the pore morphology, size and phase. The coated amount of slurry on the PU foam were increased with $Fe_2O_3$ mixing powder ratio but the shrinkage and porosity of Fe foams were decreased with $Fe_2O_3$ mixing powder ratio.