• Title/Summary/Keyword: Porcelain suspension insulator

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Characteristic Analysis of Suspension Insulators for Distribution Line (배전용 현수애자의 특성분석)

  • 김찬영;김주용;송일근;이병성
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.3
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    • pp.259-264
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    • 2000
  • The paper provides the characteristic analyses of porcelain suspension insulators. The comparisons of characteristics were made as a function of failed and unfailed insulators which had ben used in the fields. This paper also describes the failure modes occurred in the fields. The aging of cement corrosion of metal breaking of shed puncture in the head and separation of glaze are different failure modes for porcelain suspension insulators. Among these failure modes the puncture breaking and glaze problems were major concerns in this research. The cracks porosities of porcelain and micro-crystals on the graze were the causes of these failures. These results were confirmed by conducting various failure analyses.

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The Evaluation of Surface Characteristics by Using Surface Discharge Method for Porcelain Suspension in Insulators (표면방전을 이용한 자기제 현수애자의 표면특성 평가)

  • 송일근;김찬영;한용희;윤영숭;안규선;임장섭
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.199-202
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    • 1999
  • The paper deals with the surface discharge characteristics for porcelain suspension insulators. The micro-crystals were crystallized on the surface of glace coated on the porcelain These micro-crystals may affect the electrical Properties such as flashover voltage. However. not much research have been conducted. In this study. we correlated the surface discharge characteristics to the microstructures. It was confirmed that the micro-crystals on the glaze initiated the flashover when the surface was wetted and/or contaminated.

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Failure Analysis of Porcelain Suspension Insulators for Distribution Line (배전용 자기제 현수애자의 고장 분석)

  • 김찬영;김추용;송일근;이병성;한용희
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.157-160
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    • 1999
  • The paper provides the results of failure analysis for the porcelain suspension insulators. The comparisons of characteristics were made as a function of failed and unfailed isulators which had been used in real distribution line. This paper also described the failure modes which could be occurred in the fields. The cracks inside cap were detected though measuring the resistance or the leakage current. The ratio of open porosity was calculated from the Archimedes Method. The failure analyses of porcelain suspension insulators were conducted from the various analysis method.

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A Simulation on the Displacement Stress of Cement in Porcelain Insulators for Transmission Line (송전용 자기재 애자의 시멘트 변위 응력에 관한 시뮬레이션)

  • Han, S.W.;Cho, H.G.;Woo, B.C.;Jung, G.C.;Lee, D.I.;Choi, I.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.476-479
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    • 2002
  • The ageing cause in many porcelain suspension insulators which occur on transmission and distribution line with dead-end stings is mechanical stress in interface between porcelain and cement materials. It is known that the principal mechanical stress which give electrical failure is the results of the displacement is due to cement growth. We studied the effect of cement displacement resulting environmental ageing parameters on porcelain insulator mechanical properties for transmission line by simulation (ANSYS/NASTRAN program) and test methods. These simulation analysis and experimental results show that cement volume growth affects severely to be mechanical failure ageing.

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The Design Analysis of Distribution Polymer Suspension Insulator (배전용 폴리머 현수애자의 설계해석)

  • Lee, Un-Yong;Cho, Han-Goo;Han, Dong-Hee;Lim, Kee-Jo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.66-68
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    • 2001
  • Recently polymer insulators are being used for outdoor high voltage applications. Polymer insulators for transmission and distribution line have significant advantages over porcelain and glass insulators, especially for ultra-high voltage(UHV) transmission lines. Their advantages are light weight, vandalism resistance and hydrophobicity. In this paper, distribution polymer suspension insulator has been designed and investigated electric field distribution by FEM.

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A Study on the breakdown reduction of porcelain insulators (자기제 애자의 절연파괴 감소대책 연구)

  • Song, I.K.;Park, K.P.;Kim, Y.L.;Kim, K.W.;Kwak, H.R.;Han, S.O.
    • Proceedings of the KIEE Conference
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    • 1995.07c
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    • pp.1042-1044
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    • 1995
  • This paper provides the results and analyses of investigations into porcelain suspension insulators failures on the KEPCO system. The high failure rate of suspension insulators on distribution lines has been attributed to the volume expansion of the cement, the insulation puncture breakdown of the porcelain and the power arc failure. The utility must use only the good insulators and at least reduce the insulator failure rate. So, this paper recommends that the utility make test criteria(cement expansion test, steep front-of-wave flashover voltage test and power arc test. etc) on the suspension insulators.

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Development of Extra High Voltage(400kN) Porcelain Insulator for Transmission Lines (765 kV용 400 kN 현수애자 개발)

  • 최인혁;최장현;이동일;최연규
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.8
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    • pp.348-353
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    • 2003
  • This paper was the research of high voltage suspension insulator (400 [kN]) including pottery stone, feldspar, clay and alumina of 17 [wt%]. The slurry was fabricated after ball milling mixed raw materials. Green compacts were made by the extrusion of jiggering method and were sintered at 1300[$^{\circ}C$] for 50 [min.] in the tunnel kiln. The sintered density was reached to 97% of theoretical density, and the bending strength was 1658 [k $g_{f}$/$\textrm{cm}^2$] and hardness and fracture toughness which was measured by ICL( indentation crack length ) method were 1658 (kgf/$\textrm{cm}^2$) and 27.5 [Gpa], respectively. In measurement of tana and insulation break voltage of 400 (kN) porcelain, tan$\delta$ took some numerical value between 17${\times}$10$_{-3}$ and 61${\times}$10$_{-3}$ and insulation break voltage value was 19.9$\pm$1.4 [㎸/mm]. The test was performed to research whether the shape of pin affect a overvoltage break load or not As a consequence, when a pin was designed a pin diameter 51 [mm] with the bottom form of two-step constructed with straight in the suspension insulator, Insulator showed overvoltage break load 52 [ton] of the highest value and reflected a fine characteristic in aged deterioration test which is one of the accelerated aging test. Also it could be confirmed a fine characteristic through performing the test that electrical property of insulator was established correctly in accordance with IEC 60383-1 standards.s.

Dead-end/Suspension Composite Insulator for Overhead Distribution Lines (신소재를 적용한 배전용 폴리머 현수애자의 평가 기술)

  • Soh, Jin-Joong;Kim, In-Sung
    • Proceedings of the KIEE Conference
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    • 2001.07c
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    • pp.1490-1492
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    • 2001
  • Recently polymer composite materials has been replacing the porcelain in suspension insulators as a insulating material. The polymer composite materials are introduced into Korea from the abroad, so there is, actually, no formal standard of assessment Both the porcelain insulator specifications and composite material test specifications are being used at the same time. The aim of this project is to establish a systematic standard suitable to current situations considering the trends of its production within Korea. This would protect the inner-markets against the market-opening and would promote the industrial development within a country.

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A Study on Properties of Porcelain Suspension Insulator for Transmission Line by a Change of Raw Materials (송전용 자기재 현수애자의 원료변화에 따른 특성 연구)

  • 최인혁;최장현;이동일;최연규
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.4
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    • pp.390-395
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    • 2004
  • In order to analyze the physical and chemical characteristics of home production porcelain insulators by change of the alumina addition amount, 360001bs ball socket type suspension insulators which were manufactured in 1989, 1995 and 2001 removed in transmission line and an experiment was performed. By the result, 8 wt.% alumina that influences the mechanical properties and arc resistance properties in case of insulators that were manufactured in 1989 was contained, and the relative density and the fracture toughness of insulators appeared by 94.2% and 1.4 ㎫$.$ $M^{\frac{1}{2}}$, respectively. However, 12 wt.% alumina was contained in case of insulators that were manufactured in 1995, and the relative density and the fracture toughness of insulators appeared preferably lower by 92% and 1.3㎫$.$ $M^{\frac{1}{2}}$, respectively. Amount of alumina was contained most by 17 wt.% in case of insulators that were manufactured in 2001. It was confirmed that the electrical and mechanical characteristics such as the relative density and the fracture toughness appeared excellently by 96% and 1.7㎫$.$ $m^{\frac{1}{2}}$, respectively.

Various Factors Influencing the Lifetime of Suspension-Type Porcelain Insulators for 154 kV Power Transmission Lines

  • Choi, In Hyuk;Park, Joon Young;Kim, Tae Gyun;Yoon, Yong Beum;Yi, Junsin
    • Transactions on Electrical and Electronic Materials
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    • v.18 no.3
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    • pp.151-154
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    • 2017
  • In this article, we investigated the various influencing factors that degraded the lifetime of suspension insulators in 154 kV transmission lines, and showed the possible solutions to avoid such breakdowns. With respect to achieve safety, reliability and aesthetical considerations, the characteristics of transmission and distribution network power cables should be improved. Suspension insulators are particularly important to study, as they have developed to be the main component of transmission lines due to their ability to withstand the electrical conductivity of high-voltage power transmission. Suspension insulators are mostly made from glass, rubber and ceramic material due to their high resistivity. In Korea, porcelain suspension insulators are typically used in the transmission line system, as they are cheaper and more flexible compared to other types of insulators. This is effective from preventing very high and steep lightening impulse voltages from causing the breakdown of suspension insulators used in power lines. Other influential factors affect the lifetime of suspension insulators that we studied include temperature, water moisture, contamination, mechanical vibration and electrical stress.