• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.30 no.9
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• pp.558-565
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• 2017

Hybrid insulators that have the advantages of both porcelain (high mechanical strength and chemical stability) as well as polymer (light weight and high resistance to pollution) insulators, can be used in place of individual porcelain and polymer insulators that are used for both mechanical support as well as electrical insulation of overhead power transmission lines. The most significant feature of hybrid insulators is the presence of porcelain/polymer interfaces where the porcelain and polymer are physically bonded. Individual porcelain and polymer insulators do not have such porcelain/polymer interfaces. Although the interface is expected to affect the mechanical/electrical properties of the hybrid insulator, systematic studies of the adhesion properties at the porcelain/polymer interface and the effect of the interface on the insulation characteristics and electric field distribution of the hybrid insulator have not been reported. In this study, we fabricated small hybrid insulator specimens with various types of interfaces and investigated the effect of the porcelain/polymer interface on the microstructure, insulating characteristics, and electric field distribution of the hybrid insulators. It was observed that the porcelain/polymer interface of the hybrid insulator does not have a significant effect on the insulating characteristics and electric field distribution, and the hybrid insulator can exhibit electrical insulating properties that are similar or superior to those of individual porcelain and polymer insulators.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.33 no.3
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• pp.239-244
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• 2020

This study examines the feasibility of the image deep learning method using convolution neural networks (CNNs) to maintain a porcelain insulator. Data augmentation is performed to prevent over-fitting, and the classification performance is evaluated by training the age, material, region, and pollution level of the insulator using image data in which the background and labelling are removed. Based on the results, it was difficult to predict the age, but it was possible to classify 76% of the materials, 60% of the pollution level, and more than 90% of the regions. From the results of this study, we identified the potential and limitations of the CNN classification for the four groups currently classified. However, it was possible to detect discoloration of the porcelain insulator resulting from physical, chemical, and climatic factors. Based on this, it will be possible to estimate the corrosion of the cap and discoloration of the porcelain caused by environmental deterioration, abnormal voltage, and lightning.

• Proceedings of the KIEE Conference
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• 2008.05a
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• pp.191-192
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• 2008

In this paper, we investigated on the characteristics and assessment of the insulators damaged by hitting tester(ST-100, Sharp-Eng, KOR). It made that an apparatus act on KS C 3801 for the damaged characteristics and assessment of insulators according to external scattering objects. There are selected 255mm glass insulators and 254mm porcelain insulators as the specimen. The hitting angles of the damaged insulator by pendulum weight are at $72^{\circ}$. At these points, velocity of pendulum weight is about 3.04m/sec and the force is 58.16N. At the hitting angle of 26 degrees, glass insulator is diffused the vibration within it but porcelain insulator is not. The inside vibrations of glass insulator and porcelain insulator are as like as two at the hitting angle of 53 degrees. The damaged glass insulator at the hitting angle of 72 degrees hardly is not diffused.

• Journal of the Korean Society of Safety
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• v.33 no.6
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• pp.58-65
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• 2018

The life span of the porcelain insulator was made to be 30 years, but currently many of the 154kV NGK porcelain insulators using in Korea are found to have passed the production life. Accidents caused by aged mechanical breakdown can lead to disruption of power supply in some areas, large economic losses, and casualties. Therefore, ultrasonic method, which is one of the non - destructive test methods, is applied as a method for evaluating the integrity of porcelain insulators. In this study, the experiment on the interface of cap was conducted and the difference between the energy difference and the attenuation coefficient of the reflected wave was derived according to the interface state of the steel - cement. The results of this study are expected to be used as the basic data of the ultrasonic testing to evaluate the interface condition of the porcelain insulator cap.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2008.06a
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• pp.475-476
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• 2008

This paper is an experimental test for the close examination of breakdown causes of glass insulators using at the electric rail-road. The glass insulator is estimated the mechanical performance according to hitting test(ST-100, Sharp-Eng, KOR) that is based on KSC 3810. Insulators is damaged by pendulum weight at the steps of hitting angles. Glass and porcelain insulators are broken at the hitting angle of $72^{\circ}$. From the these results, glass insulator absorbed the impact from the pendulum weight but on the porcelain insulator, it is not transmitted vibration by impact. Hereafter, these results are expected that is used the data for the assessment on breakdown cause of a glass insulator.

• Korean Journal of Materials Research
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• v.29 no.3
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• pp.137-142
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• 2019

The microstructure, phase, and mechanical properties of three aged porcelain insulators which were manufactured in different years (1973, 1995 and 2008) and which were used in the field for different amounts of time, were investigated. With X-ray 3D computed tomography (CT), defects with ~mm size can be detected without destroying the aged insulators. Defects of small specimens, which are cut from the aged insulators and polished, are analyzed with optical and scanning electron microscopy (OM and SEM), and defects of um size are detected by OM and SEM. The number and size of defects in all the aged insulators are similar. Porcelain insulators manufactured in 1973 contain more $SiO_2$ (quartz and cristobalite) than those manufactured in 2008. Those manufactured in 2008 contain more $Al_2O_3$ than those manufactured earlier. The Vickers hardness of the insulator manufactured in 1973 has the lowest value. The formation of the cristobalite ($SiO_2$) in the insulator manufactured in 1973 which can come from the phase transformation of quartz can cause stress in the insulator by formation of microcracks, which can lead to the low hardness of the insulator.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.11a
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• pp.480-483
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• 2002

This paper through shift norm of insulator and research by accident prevention countermeasure special skill authoritativeness verification of insulator and Long Term aging factor for power transmission analysis and evaluate and prove quality of insulator wish to. Assessment technique by aging of own porcelain insulator observes ageing factor for reciprocity comparison through several examinations. Through cool and heat accelerated Aging test, can measure the leakage current change amount that ensue to each Cycle. Can confirm own blazing fire factor as distribution freshness that ensue in HRB Test's hardness value.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.33 no.1
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• pp.56-59
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• 2020

Porcelain insulators are typically exposed to surface discharge and lightning impulse in service. This study investigates the insulation characteristics of the external and internal discharges of a porcelain insulator with respect to its flashover for a 154 kV transmission line. The experiments are also conducted using a wet flashover test and an impulse test based on the external discharge and the internal penetration, to classify the flashover voltage-time curve of the porcelain insulator. When an impulse with a strength of 2,500 kV/㎲ was applied three times to 6.5 mm ceramic samples, electrical penetration of approximately 70% occurred. The impulse experiment confirmed that the electrical penetration inside the porcelain insulator coincided with the area where the electric field was concentrated. The wet flashover voltage test revealed that the flashover threshold voltage increases by approximately 7% after cleaning of the surface.

• Transactions on Electrical and Electronic Materials
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• v.18 no.4
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• pp.207-210
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• 2017

The suspension arrangement of insulators provides flexibility and assists in power transmission in transmission lines. The performance of the insulator string is strongly influenced by the environmental conditions to which it is exposed, its shape and the inherent material properties of suspension-type insulators. The suspension-type insulators are mostly made from glass, porcelain and ceramic material due to their high resistivity. Irregularity in charge distribution throughout the porcelain insulator may lead to accelerated aging and electrical breakdown. A very high and steep lightning impulse voltage may also cause breakdown of suspension-type insulators. We investigated various material characteristics such as alumina addition, surface morphology, x-ray diffraction pattern and relative density of suspension porcelain insulators manufactured in 1989 (36,000 lbs.), 1995 (36,000 lbs.) and 2001 (36,000 lbs.) by the KRI Company for use in 154 kV high power transmission lines. We compared the material characteristics of these porcelain insulators with that of the top-of-the-line porcelain insulators (36,000 lbs.) manufactured by the NGK Company in 2000. These suspension-type porcelain insulators were exposed to arc and flashover tests to examine their electrical and mechanical strength. It was noted that alumina addition (17 wt.%) for K-2001 was one of the major contributors to the enhancement of the performance of the porcelain insulators and to their ability to withstand very high current generation during the arc test. The porcelain insulators manufactured during 2001 also showed the highest relative density of 95.8% as compared to the other insulators manufactured in 1989 and 1995 respectively 94.2% and 91.5%. We also discuss reports of various failure modes of suspension-type porcelain insulators.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2010.06a
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• pp.110-110
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• 2010

Suspension insulator have made use of porcelain insulator mainly, but polymer insulator is using recently. Polymer suspension insulator have advantage that it is light than porcelain insulator. The ageing performance is excellent and it is possible for mass production. There is high possibility of mountain fire because a lot of potential inflammables such as fallen leaves are stacked on the ground Therefore surface aging of polymer insulator most of the overhead transmission lines in Korea are operated on the mountain need analysis of transmission line into forest fire. surface aging property is analyzed by SEM, EDX, XPS, FTIR, DSC in this paper.