• Title/Summary/Keyword: Polymer-modified mortar

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Drying Shrinkage and Strength Properties of Polymer-Modified Mortars Using Redispersible Polymer Powder (재유화형 폴리머 분말수지 혼입 폴리머-시멘트 모르타르의 건조수축 및 강도특성)

  • Yeon, Kyu-Seok;Joo, Myung-Ki;Jeong, Jung-Ho;Jin, Xing-Qi;Lee, Chi-Won
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.533-536
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    • 2005
  • Drying shrinkage and strength of the redispersible SBR and PAE powder-modified mortars were experimentally investigated. Results of the study that the drying shrinkage rapidly increased until 7 days of age and it was then saturated to the value of about $1\~2\times10^{4}$ after 14 days. It turned out that the polymer-cement ratio exerted more influence on the drying shrinkage than the content of powder shrinkage-reducing agent did. Flexural (compressive) strength of the mortar increased (decreased) as the polymer-cement ratio increased and it was 7$\~$11 (23$\~$39) MPa at 7 days of age. The average (maximum) increasing (decreasing) rate turned out to be about 10 (30) $\%$. As in the drying shrinkage case, the polymer-cement ratio exerted more influence on both flexural and compressive strengths than the content of powder shrinkage agent did.

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An Evaluation of the Structural Integrity of the Polymer-Modified Cement Waste Form (폴리머 시멘트 고화체에 대한 구조적 건전성 평가)

  • Ji, Young-Yong;Kwak, Kyung-Kil;Hong, Dae-Seok;Kim, Tae-Kuk;Ryu, Woo-Seog
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.9 no.2
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    • pp.81-86
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    • 2011
  • Polymer-modified cement is the composite material made by partially replacing and strengthening the cement hydrate binders of conventional mortar with polymeric modifiers such as polymer latexes and redispersible polymeric modifiers. It is known that the addition of polymer to cement mortar leads to improved quality, which would be expected to have a high chemical resistance. Therefore, the purpose of this study is to identify the improved chemical resistance, such as low permeability and low ion diffusivity, of the polymer-modified cement as a solidification agent for the radwaste. First, polymer-modified cement specimens by latex modification were prepared according to the polymer content from 0% to 30% to select the optimized polymer content. At those specimens, the water-to-cement (W/C) ratio was maintained to 33% and 50% respectively. After the much curing time, the structural integrity of specimens was evaluated through the compressive strength test and the porosity evaluation by the water immersion method. From the results, 10% of the polymer content at 33% of the W/C ratio was shown to have the most improved quality. Finally, the leaching test referredfrom ANS 16.1 for the specimens having the most improved quality was conducted. Dedicated specimens for the leaching test were then mixed with radioisotopes of $^{60}Co$ and $^{137}Cs$ at the specimen preparation.

Flexural Behavior of Sandwich Panels Using MMA Modified Polymer and GFRP (GFRP보강 MMA개질 폴리머 모르타르 샌드위치 패널의 휨 거동)

  • 연규석;유근우;주명기;김남길;권윤환
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.105-110
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    • 2002
  • In this study, a MMA modified polymer mortal sandwich panels was developed : Core was made with the MMA modified polymer mortar whose compressive strength was about 1020 kgf/cm$^2$, and both facings were made with the glass fiber reinforced plastics (GFRP). The results showed that the strain energies increased 20-33 times, respectively, as the thicknesses of facings increased from 1.50 to 2.76 mm with fixing the core thickness to constants (30-50 mm). On the other hand, these values showed a tendency of decrease as the core thickness increased regardless of thickness of facings. A set of basic data for the structural analysis could be provided by investigating the correlations, within the scope of this research, between the resisting moment and the thicknesses of core and facings.

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Characteristics of EVA-Polymer Modified Mortars Recycling Rapid-chilled Steel Slag Fine Aggregate (급냉 제강슬래그를 재활용한 EVA-폴리머 시멘트 모르타르의 특성)

  • Hwang, Eui-Hwan;Kim, Jin-Man
    • Applied Chemistry for Engineering
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    • v.19 no.6
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    • pp.652-660
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    • 2008
  • For the recycling of rapid-chilled steel slag, the mechanical strengths and physical properties of EVA-polymer modified mortars with the various replacement ratios of rapid-chilled steel slag were investigated. Twenty five specimens of polymer modified mortars were prepared with the five different amounts of EVA-polymer modifier (0, 5, 10, 15, 20 wt%) and rapid-chilled steel slag (0, 25, 50, 75, 100 wt%). For the investigation of the characteristics of polymer modified mortars, the measurements such as water-cement ratio, unit volume weight, air content for fresh mortar and compressive strength, flexural strength, water absorption, hot water resistance, porosity and SEM investigation for curing specimens were conducted. As a results, with an increase in the replacement ratio of rapid-chilled steel slag, water-cement ratios decreased but unit volume weight increased remarkably. With increasing EVA-polymer modifier and the replacement ratio of rapid-chilled steel slag, percent of water absorption decreased but compressive and flexural strengths increased remarkably. By the hot water resistance test, mechanical strengths decreased but total pore volume and porosity increased remarkably. In the SEM observation, the components of specimen were shown to stick to each other in the form of co-matrix phase before hot water resistance test, but polymer modifier of co-matrix phase was decomposed or deteriorated after hot water resistance test.

Strength Properties and Pore Structure of Epoxy-Modified Mortars under Steam and Steam/Heat Combined Curing (증기 및 가열 조합양생에 의한 에폭시수지 혼입 모르타르의 강도 및 세공구조)

  • Lee, Jae-Hwa;Kim, Wan-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.107-108
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    • 2011
  • The purpose of present study is to examine the application of effective curing to hardener-free epoxy-modified mortars. The epoxy-modified mortars are prepared with polymer-cement ratios, subjected to two types of curing conditions, and tested for compressive, flexural and tensile strengths. As a result, hardener-free epoxy-modified mortars with steam curing is markedly improved with increasing air-dry curing period. High strength development of the epoxy-modified mortars may be achieved by the dense microstructure by cement and the hardener of the epoxy resin in the mortars.

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Mechanical Properties and Durability of Asphalt Emulsion-Modified Cement Mortars

  • Song Hun;Do Jeong-Yun;Soh Yang-Seob
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.467-472
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    • 2005
  • Asphalt emulsion is manufactured by the emulsification of asphalt, and is considered as an energy-saving, ecologically safe material because it does not need any heating processes with gas emission and fire hazard in its use. This study is concerned with evaluating the feasibility of the use of an asphalt emulsion as a poly-meric admixture. Asphalt-modified mortars using an experimentally manufactured asphalt emulsion were prepared with various polymer-cement ratios, and tested far the mechanical properties such as strengths and adhesion and the properties related to durability such as water absorption, permeation, carbonation and chloride ion penetration. As a result, the waterproofness, carbonation resistance and chloride ion penetration resistance of the asphalt-modified mortars were markedly improved with an increase in the polymer-cement ratio, but their compressive strength and adhesion to mortar substrates were reduced with increasing polymer-cement ratio. Therefore, it is recommended to control their polymer-cement ratio to be $10\%$ or lower in their practical applications. Further study to improve their compressive strength and adhesion is needed.

Development of Polymer-Modified Cementitious Self-Leveling Materials for Thin Coat

  • Kim, Wan-Ki;Do, Jeong-Yun;Soh, Yang-Seob
    • KCI Concrete Journal
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    • v.13 no.2
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    • pp.58-66
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    • 2001
  • Recently, polymer-modified mortar has been studied for proposed use on industrial floors as top coat with thin thickness, typically 5~15mm. The purpose of this study is to evaluate basic properties of self-leveling materials using polymer dispersions as kinds of SBR, PAE, St/BA with thin coat (under 3mm). Superplasticizer and thickener have been included in the mixes to reduce bleeding and drying shrinkage as well as to facilitate the workability required. The self-leveling materials using four types of polymer dispersion are prepared with polymer-cement ratio which respectively range from 50% and 75%, and tested for basic characteristics such as unit weight, air content, flow, consistency change and adhesion in tension. From the test results, the self-leveling materials using PAE emulsion at curing age of 28days are almost equal to those of conventional floor using urethane and epoxy resin. The adhesion in tension of self-leveling mortars using SBR latex and PAE emulsion at curing age of 3days is over 17 kgf/cm$^2$(1.67MPa). Consistency change is strongly dependent on the type of polymer dispersion. It is concluded that the self-leveling materials using polymer dispersions can be used in the same manner as conventional floor using thermosetting resin in practical applications, in the selection of polymer dispersions.

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Corrosion-Inhibition and Durability of Polymer-Modified Mortars Using Bisphenol A and F Type Epoxy Resin with Calumite (비스페놀 A 및 F형 에폭시수지와 칼루마이트를 병용한 폴리머 시멘트 모르타르의 방청성 및 내구성)

  • Kim, Joo-Young;Kim, Wan-Ki
    • Journal of the Korea Concrete Institute
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    • v.26 no.4
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    • pp.517-524
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    • 2014
  • Nitrite-Type hydrocalumite (calumite) is a material that can adsorb chloride ions ($Cl^-$) that cause corrosion of reinforce bars and liberate the nitrite ions ($NO_2{^-}$) that inhibit corrosion in reinforced concrete. In this study, polymer-modified mortars using two types of epoxy resin with calumite are prepared with various polymer binder-ratios of 0, 5, 10, 15, 20% and calumite contents of 0, 5%. The specimens are tested for chloride ion penetration, carbonation, drying shrinkage and corrosion inhibition. As a result, the chloride ion penetration and carbonation depth of PMM using epoxy resin somewhat increases with increasing calumite contents, but those remarkably decreases depending on the polymer-binder ratios. The 28-d drying shrinkage shows a tendency to decrease with increasing polymer-binder ratio and calumite content. Unmodified mortars with calumite content of 5% did not satisfy quality requirement by KS. However, it was satisfied with KS requirement by the modification of epoxy resin in cement mortar. On the whole, the carbonation and chloride ion penetration depth of epoxy-modified mortars with calumite is considerably improved with an increase in the polymer-binder ratio regardless of the calumite content, and is remarkably improved over unmodified mortar. And, the replacement of the portland cement with the calumite has a marked effect in the corrosion-inhibiting property of the epoxy-modified mortars.

The Properties of Restorative Cement Mortar with Insulation Performance for Improvement of Durability (내구성 향상을 위하여 단열성능이 부여된 단면복구 MORTAR의 물성)

  • Kang, Hyun-Ju;Na, Seung-Hyun;Song, Myong-Shin;Jeong, Eui-Dam;Seo, Byung-Dol
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.373-380
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    • 2010
  • In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.

Strength and Durability of Polymer-Modified Mortars Using Ground Granulated Blast-Furnace Slag (고로슬래그 미분말을 혼입한 폴리머 시멘트 모르타르의 강도 및 내구성)

  • 주명기;김남길;연규석
    • Journal of the Korea Concrete Institute
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    • v.14 no.2
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    • pp.164-170
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    • 2002
  • Effect of the polymer-binder ratio and slag content on the properties of combined wet/dry-cured polymer-modified mortars using granulated blast-furnace slag are examined. Results shows that the flexural and compressive strengths of polymer-modified mortar using the slag tend to increase with increasing slag content, and reaches a maximum at a slag content of 40 %, and is inclined to increase with increasing polymer-binder ratio. Water absorption, carbonation depth and chloride ion penetration depth tend to decrease with increasing polymer-binder ratio and slag content. Accordingly, the incorporation of slag into polymer-modified mortars at a slag content of 40% is recommended for a combined wet/dry curing regardless of the types of polymer.