• Title/Summary/Keyword: Polymer corrosion

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A Fundamental Study for Development of Corrosion Inhibitor Repair Mortar (저탄소 방청 보수모르타르 개발을 위한 기초연구)

  • Jung, Jae-Eun;Yang, Keun-Hyeok;Go, Jeung-Wan;Yun, In-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.93-99
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    • 2014
  • The present study prepared 13 mixes to examine fundamental mixture proportions of corrosion inhibitor repair mortars. The mortar mixes were classified into three groups according to the selected test variables which are the substitution level of polymer for Group 1, ground granulated blast-furnace slag (GGBS) and fly ash (FA) for Group 2, and corrosion inhibitor for Group 3. Based on the test results, the optimum substitution levels of GGBS and FA could be recommended as 10% and 20%, respectively, though 1-day strength of mortar significantly decreased with their substitution. Furthermore, the appropriate substitution level of corrosion inhibitor was considered to be less than 1.5%. The flexural strength of mortar tested was higher than the predictions obtained from ACI 318-11 equation. The shrinkage strain of mortar was also conservative after an age of around 10 days compared with the predictions of ACI 209.

Anti-Corrosion Property of Geopolymer Evaluated by an Impressed Current Cathodic Protection Method, Exposed to Marine Environment (염해환경에서 외부전원법에 의한 지오폴리머 시험체 보강철근의 방식특성 평가)

  • Lee, Hae-Seung;Cho, Ggu-Hwan;Park, Dong-Cheon
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.5
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    • pp.397-405
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    • 2014
  • There are many literatures reporting that the service life of re-bars in concrete structures is reduced in the oceanic environment due to chloride attack. To solve this problem, this study used geo-polymer as a mix material for concrete to increase its resistance to salt damage, and the external voltage method, one of the electric methods, is was applied to evaluate the likelihood of re-bars in the oceanic structure being exposed to the extreme salt environment. The items evaluated include the natural potential of re-bars and the corrosion rate. The results of the tests showed that in all of the salt environmental conditions (submerged zone, tidal zone, and crack), the tested materials were remarkably effective compared with ordinary concrete. The corrosion protective property was found not only in the evaluation of the natural potential but also in the evaluation of the corrosion rate, suggesting that the external voltage method can be used stably for geo-polymer RC structures in an extreme salt environment.

Development of high durable metallic bipolar plate for Polymer Electrolyte Membrane Fuel Cells (고분자 전해질 연료전지 금속분리판 코팅 내구성 평가)

  • Kim, Minsung;Seo, Hakyu;Han, In-Su;Jung, Jeehoon;Shin, Hyungil;Hur, Taeuk;Cho, Sungbaek
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.87.1-87.1
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    • 2010
  • Metallic bipolar plate is the one of the promising candidate material for PEMFC because of mechanical strength, low gas permeability, electrical and thermal conductivity. However, the corrosion is the main obstacle of metallic bipolar plate, and many investigations, especially coating on base metal, have been carried out to avoid corrosion. Gold is considered as the one of the best coating material because of its corrosion resistance and electrical conductivity. In this study, gold coated metallic bipolar plate was developed and evaluated. Due to our coating process, gold can be well-adhere to the base material, and hydrophobic material on its gold surface was coated by dipping method for better water management. To verify coating reliability, a single fuel cell(50cm2) was evaluated, and its durability over 4000hrs was demonstrated.

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Characterization of Electro-Polymerized Polyaniline Film on the Cold Rolled Sheet in the Oxalic acid and Sodium Molybdate Electrolyte (옥살산과 몰리브덴산나트륨 전해액에서 냉연강판에 전해중합된 폴리아닐린 피막의 특성)

  • Lim, Ki-Young;Yoon, Jeong-Mo;Ki, Joon-Seo;Jang, Yong-Seok
    • Korean Journal of Materials Research
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    • v.16 no.6
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    • pp.386-393
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    • 2006
  • Increasing environmental concerns require to solve the problem produced due to the use of heavy metals in coating formulations. Therefore, it is necessary to develop new coating strategy employing inherently conducting polymers such as polyaniline. Polyaniline is a conductive polymer that is synthesized by oxidation polymerization, and the electrochemical and chemical polymerization are possible for the oxidation of aniline. Electrochemical oxidation polymerization produces a fine surface and although voltage control is more convenient, it require electrolytic cells, and elaborate thin film can be acquired with the polymerization. Polyaniline films were electro-polymerized on cold rolled sheets using the galvanostat mode in the oxalic acidaniline-sodium molybdate electrolyte. The structure and properties of polyaniline film were studied using Potentiostat/Galvanostat 263A, FE-SEM,, AFM, SST, Colorimetry. A high corrosion resistance of polyaniline film was observed with an increase of corrosion potential by $500{\sim}600$ mV for the substrate covered with polyaniline.

Reliability study of CFRP externally bonded concrete beams designed by FIB bulletin 14 considering corrosion effects

  • Dehghani, Hamzeh
    • Advances in concrete construction
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    • v.13 no.2
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    • pp.191-198
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    • 2022
  • FIB is introduced as the sole guideline for the design purpose that results in a practical relationship for the torsional capacity of concrete beams strengthened with carbon fiber-reinforced polymer (CFRP). This study applies first-order reliability method to assess the reliability evaluation of the torsional capacity of CFRP-strengthened beams on the basis of FIB guidelines. In terms of steel reinforcement losses, this study applies a corrosion model to investigate the ceaseless deterioration of the existing structure. Hence, the average of reliability indices varies between 2.68 and 2.80, indicating the reliability viewpoint of the design methodologies. The average values are somehow low compared to the target values of reliability (3.0 or 3.5) applied in the calibration stage of the FIB guideline. In this way, the partial safety factors may change in the forthcoming guideline revisions. For this aim, the reliability of strengthening ratio was applied to assess the variation in the average value of the reliability index with different partial safety factors. The performance of parametric study for the factor proved that minimum values of 1.60 and 2.32 are required for target values of reliability (3.0 and 3.5), respectively.

Properties of Adhesion Tension of Polymer Cement Slurry for Coated Reinforcing Bar (철근 도장용 폴리머 시멘트 슬러리의 부착 특성)

  • 김현기;이철웅;장성주;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.343-348
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    • 2000
  • The purpose of this study is to clarify properties adhesive strength of polymer-cement slurry for coated reinforcing bars. The epoxy coating material is superior to performance of anti-corrosion but lately age adhesive strength between concrete raise to structural problems. However, polymer dispersion with excellent performance of elasticity and adhesion can solve this problems. From the test results. adhesion of steel with polymer cement slurry using St/BA emulsion is show excellent without concerned coating thickness, and polymer cement slurry using St/BA emulsion is show adhesion in tension 1.2~2.2MPa at polymer cement ratio 50% of more.

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Evaluation of Protective Ability of High Solid Novolac Clear Coatings Through Electrochemical Techniques

  • Ramesh, D.;Shakkthivel, P.;Manickam, A. Susai;Kalpana, A.;Vasudevan, T.
    • Corrosion Science and Technology
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    • v.5 no.2
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    • pp.62-68
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    • 2006
  • Solvent free high solid coatings are increasingly used as they posses number of advantages such as, lower cost per unit film thickness, better performance and eco-friendliness. In the present study polymeric film-forming materials such as aniline-novolac (ANS), cresol-novolac (CNS) and acrylic copolymer blended cresol-novolac (ACNS) coating materials have been prepared. The corrosion resistance properties of the prepared high solid coating materials have been evaluated through potential-time, potentiodynamic polarization and electrochemical impedance studies (EIS). Among the three coating systems, cresol-novolac polymer coated substrates offer better corrosion resistance property and the order of the performance was found as CNS > ACNS > ANS. We can recommend these systems for use in automobile applications.

Dispersant Effect on Thermal Performance of SG (증기발생기 열성능에 미치는 분산제 첨가효과)

  • Lee, Jae-Keun;Moon, Jeon-Soo;Yoon, Seok-Won;Maeng, Wan-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.4
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    • pp.546-551
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    • 2011
  • The corrosion on steam generator tubes of the secondary side of pressurized water reactor inhibits heat transfer. One of the most efficient techniques improving the heat transfer performance of a nuclear electric generation is a corrosion control. The environmental parameters mostly affecting corrosion are materials and chemical additives. It seems that no further corrosion occurs in steels with Polyacrylic acid polymer dispersant treatment. Polyacrylic acid forms a protective coating with uniform thickness on metal surface. Polyacrylic treatment appears to be the most convenient way to enhance the thermal performance by the thermal conductivity improvement in steam generators.

Effect of Polyaniline Film by Electro-synthesis on Corrosion Resistance of Steel Sheets in the Aqueous Solution of Sodium Chloride (NaCl 수용액내에서 강판의 내식성에 미치는 전해합성 폴리아닐린 피막의 영향)

  • Yoon, J.M.;Kim, Y.G.
    • Korean Journal of Materials Research
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    • v.13 no.9
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    • pp.625-630
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    • 2003
  • Increasing environmental concerns require to solve the problem produced due to the use of heavy metals in coating formulations. Therefore, it is necessary to develop new coating strategy employing inherently conducting polymers such as Polyaniline(PANI). Polyaniline films were electrosynthesized by oxidation of aniline on cold rolled and weathering sheets using the potentiostatic mode from an aqueous oxalic acid medium. Potentiodynamic polarization curves were obtained for cold rolled and weathering sheets in the aqueous solution of 3% sodium chloride. The structure and properties of polyaniline film were elucidated using SEM, DSC, SST. A high corrosion resistance of polyaniline films were observed with a gain of the corrosion potential around 600-900 mV positive in the substrate covered with polyaniline than in the case without it.

The Influence of H+ and Cl- Ions on the Corrosion Inhibitive Effect of Poly(para-aminophenol) for Iron in Hydrochloric acid

  • Manivel, P.
    • Corrosion Science and Technology
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    • v.16 no.4
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    • pp.187-193
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    • 2017
  • Polymer amines are found to show distinct corrosion inhibition effects in acidic media. The functional groups of organic compounds have a wide role in the physical and chemical properties, for the inhibition efficiency with respect to steric factors, aromaticity, and electron density. The influence of $H^+$ ions and $Cl^-$ ions on the corrosion inhibitive effect of poly(p-aminophenol) for iron in hydrochloric acid was studied using electrochemical methods such as impedance, linear polarization, and Tafel polarization techniques. The experiments were conducted with and without the inhibitor, poly(p-aminophenol). The concentration range of $H^+$ ions and $Cl^-$ ions are from 1 M to 0.05 M and 1 M to 0.1 M, respectively. With the inhibitor poly(p-aminophenol), this study shows that inhibition efficiency decreases with the reduction of $H^+$ ion and $Cl^-$ ion concentrations in aqueous solution. Further, it reveals that the adsorption of an inhibitor on the surface of iron is dependent on the concentrations of $H^+$ and $Cl^-$ ions in the solution and the adsorption of inhibitor on the iron surface through the cationic form of amine.