• Steel and Composite Structures
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• v.4 no.4
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• pp.265-280
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• 2004

In view of the mounting cost of rehabilitating deteriorating infrastructure, further compounded by intensified environmental concerns, it is now obvious that the evolvement and application of advanced composite structural materials to complement conventional construction materials is a necessity for sustainable construction. This study seeks alternative fill materials (polymer-based) to the much-limited cement concrete used in concrete-filled steel tubular structures. Polymers have been successfully used in other industries and are known to be much lighter, possess high tensile strength, durable and resistant to aggressive environments. Findings of this study relating to elasto-plastic characteristics of polymer concrete filled steel composite beams subjected to uniform bending highlight the enormous increase in stiffness, strength and ductility of the composite beams, over the empty steel tube. Moreover, polymer based materials were noted to present a wide array of properties that could be tailored to meet specific design requirements e.g., ductility based design or strength based design. Analytical formulations for design are also considered.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.10a
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• pp.363-368
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• 1997

In this study, permeable polymer concretes using unsaturated polyester (UP) resin with binder contents of 6, 7 and 8%, filler-binder ratios of 0, 0.5, 1.0%, and various sand and aggregate contents are prepared, and tested for compressive and flexural strengths, length change and water permeability. The effects of the mix proportioning factors on the strength properties, length change and coefficient of permeability of the permeable polymer concrete are discussed. From the test results, increase in the compressive strength and decrease in the coefficient of permeability of permeable polymer concrete are clearly observed with increasing filler-binder ratio. The permeable polymer concretes having a compressive strength of 9.4~28.3MPa and a coefficient of permeability of 0.12~1.93 cm/s can be produced in the consideration of the mix proportioning factors.

• Journal of the Korea Concrete Institute
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• v.17 no.5 s.89
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• pp.703-708
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• 2005

The effects of polymer-cement ratio and antifoamer content on the setting time and durability of high-fluidity polymer-modified mortars using redispersible polymer powder are examined. As the result, the setting time of the polymer-modified mortars using redispersible polymer powder tends to be delayed with increasing polymer-cement ratio, regardless of the antifoamer content. The water absorption, chloride ion penetration depth and carbonation depth of the high-fluidity polymer-modified mortars using redispersible polymer powder decrease with increasing polymer-cement ratio and antifoamer content. The resistance of freezing and thawing and chemicals improvement is attributed to the improved bond between cement hydrates and aggregates because of the incorporation of redispersible polymer powder

• Applied Chemistry for Engineering
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• v.23 no.4
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• pp.409-415
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• 2012

To recycle the steel slag as manufactured composite materials of polymer concretes, we used the atomizing method to make round aggregates from steel slag, which is treated as industrial wastes. A round rapid-cooled steel slag was used to replace fine aggregate (river sand) or coarse aggregate (crushed aggregate), depending on the grain size. To examine general physical properties of polymer concrete composites manufactured from rapid-cooled steel slag, the polymer concrete specimen with various proportions depending on the addition ratio of polymer binder and replacement ratio of rapid-cooled steel slag were manufactured. In the result of the tests, the mechanical strength of the specimen made by replacing the optimum amount of rapid-cooled steel slag increased notably (maximum compressive strength 117.1 MPa), and the use of polymer binder, which had the most impact on the production cost of polymer concrete composites, could be remarkably reduced. However, the mechanical strength of the specimen was markedly reduced in hot water resistance test of polymer concrete composite.

• Proceedings of the Korea Concrete Institute Conference
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• 2002.05a
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• pp.215-220
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• 2002

Epoxy-coated re-bar was partly used to the structures and put to practical use, but were not economical and appeared to have defects such as the diminishing of long term bond strength between concrete. The study of polymer cement slurry coated re-bar was started in order to complement the defect of epoxy coated re-bar, and ever since the basic properties appeared to be excellent. But, study of bond properties embedded in concrete specimens was insufficient until now. This study attempts to examine the possibility of improving the bond strength of polymer cement slurry coated re-bar between concrete specimens in accordance with ACI Code and KS Code through pull-out test of 150mm$\times$150mm$\times$150mm substrates with polymer cement slurry coated re-bar having polymer cement ratios of 50%, 75% and 100%, coating thickness 250${\mu}{\textrm}{m}$, 450 ${\mu}{\textrm}{m}$ and with curing ages of 3, 7 and 28 days. High strength concrete was designed having a compressive strength of 500kgf/cm2 as specified. Practical bond length ranges of 55 and 85mm were applied to each of specimen. The bond strength of polymer cement slurry coated re-bar using St/BA-1 and St/BA-2 was compared to that of plain re-bar. The results of this study showed that the bond strength of 55mm bond length was much higher than that of 85mm bond length.

• Magazine of the Korean Society of Agricultural Engineers
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• v.44 no.1
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• pp.93-102
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• 2002

Steel fiber and polymer are used widely for reinforcement material of RC structures because of its excellences of the durability, serviceability as well as mechanical properties. The purpose of this study is to investigate the shear behavior of polymer cement high strength concrete beams mixed with steel fiber. The compressive strength of concrete was based on the 100$\times$200 mm cylinder specimens. The compressive strength of concrete are 320$kgf/cm^2$, 436 $kgf/cm^2$ and 520 $kgf/cm^2$ in the 28 days. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns and fracture modes. Also, load-strain and load-deflection examined. During the test cracks were sketched against the load values according to the growth of crack. result are as follows; (1) The failure modes of the specimens are increased in rigidity and durability with mixing steel fiber and polymer. (2) The load of initial crack was similar a theory of shear-crack strength. (3) The deflection and strain at failure load of Polymer-steel fiber high strength concrete beams were increased, improving the brittleness of the high strength concrete.

• Magazine of the Korean Society of Agricultural Engineers
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• v.39 no.1
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• pp.54-63
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• 1997

The purpose of this study is to analyse deformation properties by carrying out of flexure experimentations after fabricating polymer concrete sandwich panels which are composed of the polymer concrete in facing and expanded polystyren in cores, and to provide the basic data necessary to design, fabricate and operate the structure using these polymer concrete sandwich panels The analysed result of this study is summarized as follows. 1. The result of experiment on flexural deflection indicated that the thicker the thickness of both cores and facing of the polymer concrete sandwich panels, the smaller the deflection but the larger the ultimate shear force. In addition, it was also shown that the thicker the thickness of these cores and facing, the smaller the increasing rate of the deflection with the increase of load. 2. The breaking shape of polymer concrete sandwich panels by experiment on flexure was different according to the thickness of facing. When the facing was 5mm in thickness, it was the flexure while it was the flexure and shear failure when the facing was 5mm in thickness. As a result, it seems that the thickness of the facing has a great effect on failure. 3. There were induced not only the related formula between load, deflection and deformation according to the thickness of cores and facing on the basis of the flexure experiment, but also formula between load, horizontal displacement, Then, it seems that it will be possible to estimate the above elements by using these related formulas.

• International Journal of Concrete Structures and Materials
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• v.2 no.1
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• pp.9-14
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• 2008

The cracking problem in concrete is widespread and complex. This paper reviews the problem and focuses on those parts of the problem that are more readily solved. Polymer fibers are shown to have promise in several important areas of the cracking problem. To investigate one of these areas of the cracking problem more completely, an experimental research program focusing on the early-age properties of fibers was carried out. This study researched the properties of four polymer fibers; two of the fibers were macrofibers, and two were microfibers. Each fiber was tested at several dosage rates to identify optimum dosage levels. Early-age shrinkage, long-term shrinkage, compressive strength, and tensile strength were investigated. Long-term shrinkage and strength impacts from the polymer fibers were minimal; however, the polymer fibers were shown to have a great impact on early-age shrinkage and a moderate impact on early-age strength.

• Magazine of the Korean Society of Agricultural Engineers
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• v.35 no.2
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• pp.81-91
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• 1993

This study was performed to evalute effects of fillers on the mixing characteristics and mechanical properties of polymer concrete. Two types of unsaturated polyester polymer and two types of epoxy resin were used as binder material, and the portland cement, a fly ash and heavy calcium carbonate were used as filler. Following conclusions were drawn from the research results. 1. Working life of polymer concrete was not affected by filler types, but affected significantly by polymer types and quantities of hardener and catalysts. 2. Without concerning polymer types, use of heavy calcuim carbonate as filler was the best in improving workability.3. The highest strength was achieved by heavy calcium carbonate in using unsaturated polyester resin and by fly ash in using epoxy resin type.4. Elastic modulus was in the range of 2.05X 10-5~2.6X 10-5gf/cm$^2$, which was approximatly 60% of that of cement concrete. Heavy calcium carbonate with unsaturated polyester resin and fly ash with epoxy resin showed relatively higher elastic modulus.

• Journal of the Korea Concrete Institute
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• v.17 no.3 s.87
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• pp.411-418
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• 2005

Polymer-modified mortar and concrete are prepared by mixing either a polymer or monomer in a dispersed, or liquid form with fresh cement mortar and concrete mixtures, and subsequently curing, and if necessary, the monomer contained in the mortar or concrete is polymerized in situ. Although polymers and monomers in any form such as latexes, water-soluble polymers, liquid resins, and monomers are used in cement composites such as mortar and concrete, it is very important that both cement hydration and polymer phase formation proceed well the yield a monolithic matrix phase with a network structure in which the hydrated cement phase and polymer phase interpenetrate. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete. The purpose of this study is to obtain the necessary basic data to develope appropriate latexes as cement modifiers, and to clarify the effects of the monomer ratios and amount of emulsifier on the properties of the polymer-modified mortars using methyl methacrylate-butyl acrylate(MMA/BA) and methyl methacrylate-ethyl acrylate(MMA/EA) latexes. The results of this study are as follows, the water absorption, chloride ion penetration depth and carbonation depth of MMA/BA-modified mortar are lowest. However, they are greatly affected by the polymer-cement ratio rather than the bound MMA content and type of polymer.