• 제목/요약/키워드: Polyester dyeing

검색결과 177건 처리시간 0.023초

염색폐수 열회시스템 적용기술 분석 (An Analysis of the Application Technology of Heat Recovery System from Dyeing Wastewater)

  • 장기창;박성룡;이상남;라호상;박준택;함성원;박영태
    • 에너지공학
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    • 제10권3호
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    • pp.195-205
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    • 2001
  • 염색가공공정은 에너지 다소비형이며, 염색조업을 수행하는 과정에서 약 4$0^{\circ}C$ 정도의 열원폐수를 다량으로 방출하고 있지만 이를 회수할 수 있는 기술개발이 이루어지지 않아서 아직 미활용되고 있다. 본 연구에서는 이와 같은 열원폐수의 열을 회수하여 이용할 수 있는 방안을 마련하기 위하여 먼저 염색공정의 특성을 고찰하고. 직물별, 공정별 에너지원단위를 조사한 결과 상대적으로 에너지원같위가 높은 T/C, T/R 교직물 업체나 폴리에스테르 염색업체에서 폐수열을 회수하여 이용하기에 적합한 것을 알 수 있다. 그리고 염색업체별, 계절별 폐수의 배출량과 온도를 조사한 결과 각 업체당 평균 폐수배출량은 20,470톤/월이고, 평균폐수온도는 41.$0^{\circ}C$로 나타났다 또한, 배관 침적, 폐쇄 등으로 폐열회수시스템의 안정적 운전이나 열교환기의 성능에 악영향을 끼칠 수 있는 SS의 경우 폴리에스테르 염색폐수가 가장 낮아 폴리에스테르 염색폐수가 폐열회수에 가장 유리할 것으로 판단되었다. 염색공장에서 기존에 사용하고 있는 시스템과 폐수열이용 시스템의 에너지단가를 비교해보면 폐열회수시스템에서 압축식 열펌프를 적용하면 에너지단가는 22.50원이 되어 매우 경제적이며, 증기생산을 위한 보일러 연료로 LNG를 사용하는 업체에 압축식 폐열회수시스템을 적용할 경우가 투자비 회수기간이 2.09년으로 경제성이 매우 우수한 것으로 나타나 열펌프시스템의 적용기술을 보급할 수 있는 기반을 마련하였다.

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초저욕비 염색을 위한 공정스케일별 균염특성 분석방법 (Analysis of Levellness under Low Liquor ratios according to dyeing scale)

  • 장경진;정종석;김태경;이용진;남창우
    • 한국염색가공학회:학술대회논문집
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    • 한국염색가공학회 2008년도 제39차 학술발표회
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    • pp.81-82
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    • 2008
  • In order to design the dyeing process of polyester fibers at low liquor ratio the reproducbility and levelness of dyeings were investigated at various dyeing scale. The levelness was evaluated statistically from color strength obtained at different sections of each piece of dyed fabrics. As the dyeing scale increased, levelling properties was improved.

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면(綿)/PET 교직물(交織物)의 측정각(測定角)에 따른 색변화 연구(色變化 硏究) (The Visual Changes of Colors by the Measuring Angle of Cotton/PET Union Fabrics)

  • 이미경
    • 패션비즈니스
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    • 제10권4호
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    • pp.151-162
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    • 2006
  • This study investigated into the effects of the colors of warp and weft on the overall colors of fabrics, along with the visual changes of colors by the measuring angle of both warp and weft, by means of cross-dyeing of cotton/PET union fabrics. First, the reflectance of polyester is higher than that of cotton over the whole wavelength. Second, the dyeing of polyester uses the disperse dyes and that of cotton uses fiber-reactive dyes, the differences in the features of dyes and the reflectance of fabrics cause the same colors to be perceived different by the angle of observation. Third, the dyeing of cotton and PET fabrics individually with the same color revealed that the dyeing of cotton and PET fabrics in one bath resulted in a small difference in colors between the two fabrics than the separate dyeing in two bathes. In the case of one bath, the dyeing of PET fabrics followed by that of cotton fabrics resulted in a small difference in color than the dyeing in the reversed order. Fourth, when cotton/PET union fabrics were dyed in ten colors, the difference in colors between the two fabrics was small; and due to the difference in the density of warp and weft of union fabrics, some difference was detected in comparison with the results of separate dyeing of cotton and PET fabrics in one bath. The latter did not produce the changes in color which was recognizable with the naked eyes. Fifth, when cotton/PET union fabrics were dyed in ten colors, any color change was not observed by the measuring angle, and the inclination in the direction of warp or weft resulted in the tendency of color-deepening. In the measurement of the latter, the inclination in the direction of weft resulted in the higher color-deepening than that in the direction of warp, due to the influence of weft.

고치와 폴리에스텔 복합사 직물의 시직 (Studies on Fabrics woven with Silk/Polyester Compound Yarn)

  • 김영대;김남정
    • 한국잠사곤충학회지
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    • 제36권2호
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    • pp.147-151
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    • 1994
  • 고급성과 위생성이 우수한 견과 실용적 특성이 우수한 합성섬유의 서로의 장점만을 가진 이상적인 직물을 개발코저 시험한 결과 고치와 polyester 복합사(S/P 복합사)와 복합 직물의 특성은 다음과 같다. 1. 자동조사기에 의한 복합사 제조시험 결과 빔을 5회 주었을때 보다 빔을 주지 않았을때 사조 집합도가 향상되었으며 빔을 주지 않고 공기교란 장치만으로 섬도 감지기의 작동도 정확히 이루어져 섬도편차가 양호한 S/P 복합사를 제조할 수 있었다. 2. S/P 복합사를 SEM으로 관찰한 결과 포합이 잘된 부분이 많았으나 견사는 견사끼리 polyester는 polyester 끼리 포합된 형태도 관찰되었다. 3. 직물을 SEM으로 관찰한 chiffon 직물은 강연을 한 결과 견사 부분이 polyester사 내부로 파묻힌 곳도 관찰되었다. 4. 분산염료와 산성염료 혼합용액에서 일욕 이단법으로 염색한 S/P 복합사 직물의 염색견뢰도는 habutae 직물은 일광견뢰도가 3급인 것을 제외하고는 모두 4급 이상으로 양호하였고 chiffon 직물은 모두 4급이상으로 양호하였다. 5. habutae 직물과 chiffon 직물의 특성을 보면 강력과 modulus는 생지에서 가장 크고 염색 가공지에서 크게 감소되었으며 신도는 정련지와 염색 가공지가 생지보다 증가되었다.

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UV조사에 의한 Polyester직물의 염색성 개질 (Modification of Dyeing Property of Polyester Fabrics by UV Irradiation)

  • 배중석;김인회
    • 한국염색가공학회지
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    • 제13권4호
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    • pp.256-263
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    • 2001
  • Polyester fabrics were irradiated by UV produced by the low pressure mercury lamp. UV irradiation broke a C-H bond of PET fiber and caused the carbonyl groups on the fiber surfaces. Surface modification of PET fibers were accelerated by pretreatment with methanol, ethanol and acetone. The irradiated PET was dyed with basic dyes having cationic groups. The dye uptakes were proportional to irradiation times, and in inversely proportional to irradiation distances. The tensile strengths of PET fabrics decreased by UV irradiation. Washing fastness of PET dyeings were good, about 4-5 grade,andlightfastnesswerepoor, about l grade.

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CDP 섬유의 염색성(II) - 염색성 및 물성에 미치는 열처리의 영향 - (Dyeing Properties of CDP fiber( II ) - Effect of Heat Setting on Dyeing and Physical Properties of CDP Fabric -)

  • 신우영;정동석;이문철
    • 한국염색가공학회지
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    • 제17권3호
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    • pp.8-15
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    • 2005
  • Cationic dyeable polyester(CDP) fabric was annealed at varying temperatures range from $120^{\circ}C$ to $220^{\circ}C$ for 1, 3, and 5 min under tension. Dyeing rates of CDP fabrics were measured with cationic and disperse dyes at $100^{\circ}C$ and $120^{\circ}C$ in water system. Also X-ray diffraction pattern, DSC thermograms and dyeability of fabric with cationic and disperse dyes were investigated. The intensities of X-ray diffraction peaks of annealed fabric were increased with increasing in annealed temperature, and peak became sharp with heat setting temperature. The apparent color depth (K/S) of CDP fabric initially decreased with increase of heat-setting temperature up to $160\~180^{\circ}C$ and then increased at higher temperature. The shearing modulus(G) and surface roughness were increased with annealing temperature.

CDP 섬유의 염색성(III) -극세 CDP섬유의 염색성, Solvent wicking성 및 물성- (Dyeing Properties of CDP Fiber(III) - Dyeing and Solvent Wicking and Physical Properties of Micro CDP Fiber -)

  • 김영희;정동석;이문철
    • 한국염색가공학회지
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    • 제17권5호
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    • pp.1-12
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    • 2005
  • Polyester fibers can be modified into cationic dyeable polyester fibers(CDP) by the copolymerization of terephthalic acid and 5-sodium sulphoisophthalic acid with ethylene glycol. The advantage of CDP on most cationic dyes is the conspicuous brilliance due to a narrow steep absorption band and the wash fastness and etc. Weight reduction by alkali hydrolysis, dyeing and solvent wicking properties of fabrics with cationic dyes, and change of fine structure were investigated. To obtain optimum splitting process parameters for dyeing and physical properties of micro CDP fiber, splitting method under various conditions was carried out. By means of SEM, it was confirmed that the splitting process of the micro CDP fiber be achieved at the weight reduction. A comparatively greater quantity of dye is necessary to dye microfiber than conventional fiber. The fastness and solvent wicking of regular CDP fiber is higher than that of micro CDP fiber.

딥러닝 기반 폴리에스터 섬유의 염색색상 결과예측 모형 개발 (Development of a model for predicting dyeing color results of polyester fibers based on deep learning)

  • 이우창;손현식;이충권
    • 스마트미디어저널
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    • 제11권3호
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    • pp.74-89
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    • 2022
  • 섬유 소재의 염색은 기업별로 고유의 레시피와 공정으로 인하여 결과물 간의 차이가 존재할 뿐만 아니라 예측하기도 어려운 실정이다. 본 연구는 염색 공정에서의 색상구현 최적화를 위해 딥러닝 기반의 예측 모형을 개발하고자 시도되었다. 이를 위하여 딥러닝 기반 모형인 다층퍼셉트론, CNN 그리고 LSTM 모형을 선정하였다. 총 376건의 데이터 세트를 수집하여 3개의 예측 모형을 학습시켰다. 교차검증 방법을 이용하여 3개의 예측 모형에 대해 비교 및 분석하였다. LSTM 모형의 예측 결과에 대한 CMC(2:1) 색차의 평균이 가장 우수한 것으로 나타났다.

견/Polyester 혼방직물의 염색에 관한 연구 (A Study on the Dyeing Method of Silk/Polyester Blend Fabrics)

  • Park, Hyun-Tea;Song, Mi-Kyoung;Kim, Gong-Ju
    • 한국염색가공학회지
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    • 제3권2호
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    • pp.16-24
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    • 1991
  • The textile fabric have the functions of sanitation, decoration, wearing style and washing in the practical use. Among various texitle fiber, silk has less utilities than synthetic fiber in practical use although silk has good benefits of the high quality. Thus no textile fiber, neither natural nor synthetic, has all the functions. In this sence, many blend yarns have been improved various functions of fabric. However, this has been disturbed with the problem of dyeing, especially in the case of blend fabric of silk. In this study, we dyed silk/PET blend fabric in one step useing one bath dyeing method by acid dyes/disperse dyes. The results of the experiments can be summarized as follows; 1) Yellow index of silk fabric treated at $130^{\circ}C$ increased about 7.8 (color difference 4.5 NBS) and whiteness decrease about 5%. 2) Both elongation and tensile strength of silk fabric treated at $130^{\circ}C$ of pH 5-6 decreased about 10% and tensile strength of silk spun yarn treated at $60^{\circ}C$ of pH 10 have little changed. 3) While silk/PET blend frbric dyeing, silk soiling of disperse dyes causes from difference of dyeing rate and degree of silk soiling with dyes. 4) Fastness and soiling of silk/PET blend fabric dyed by one bath dyeing method of acid dyes/disperse dyes was same as two bath dyeing method.

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