• Title/Summary/Keyword: Polycarbosilane

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Preparation of Porous SiC Ceramics Using Polycarbosilane Derivatives as Binding Agents (폴리카보실란계 바인더를 이용한 다공성 SiC 세라믹스의 제조)

  • Park, Jihye;Kim, Younghee;Jung, Miewon
    • Journal of the Korean Ceramic Society
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    • v.49 no.5
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    • pp.412-416
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    • 2012
  • Porous SiC ceramics were prepared by using recycled SiC sludge, which is an industrial waste generated from solar cell industry. Polycarbosilane derivatives, such as polycarbosilane (PCS), polyphenylcarbosilane (PPCS) and hydridopolycarbosilane (HPCS) were used as binding agents for the fabrication of porous SiC ceramics at $1800^{\circ}C$ under Ar atmosphere. The effects of the various binding agents having different C/Si ratios were discussed on the sintering and porosity of the SiC ceramics. The prepared porous SiC ceramics were characterized by X-ray Diffraction (XRD) and Field-Emission Scanning Electron Microscope (FE-SEM). Thermal conductivity and porosity of SiC ceramics were measured at room temperature, and they were 56.7W/mK and 29.8%, respectively.

Formation of TiB2-SiC Ceramics from TiB2-Polycarbosilane Mixtures (Polycarbosilane을 이용한 TiB2-SiC 세라믹의 형성)

  • Kang, Shin-Hyuk;Lee, Dong-Hwa;Kim, Deug-Joong
    • Journal of the Korean Ceramic Society
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    • v.45 no.9
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    • pp.544-548
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    • 2008
  • The formation of $TiB_2-SiC$ ceramics from $TiB_2$-Polycarbosilane (PCS) mixtures was investigated. The powder mixture of $TiB_2$ with PCS was pressed at $300^{\circ}C$ with 200 MPa and sintered at $1700{\sim}2000^{\circ}C$ for 1 h in a flowing Ar atmosphere. The sintered density of $TiB_2$ with PCS is 93.7% after sintering at $2000^{\circ}C$ for 1 h, which is slightly smaller than that of the specimen without PCS. The microstructure of $TiB_2$ with PCS consists of small and uniform $TiB_2$ particles with well dispersed SiC particles derived from PCS. It is believed that the addition of PCS was effective to suppress the grain growth of $TiB_2$.

Preparation of Porous SiC by Freeze Drying of Polycarbosilane Emulsion (폴리카보실란 에멀젼의 동결건조를 이용한 다공체 SiC 제조)

  • Hwang, Yeon
    • Korean Journal of Materials Research
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    • v.26 no.6
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    • pp.320-324
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    • 2016
  • Porous SiC beads were prepared by freeze-drying a polycarbosilane (PCS) emulsion. The water-in-oil (w/o) emulsion, which was composed of water, PCS dissolved p-xylene, and sodium xylenesulfonate (SXS) as an emulsifier, was frozen by dropping it onto a liquid $N_2$ bath; this process resulted in 1~2 mm sized beads. Beads were cured at $200^{\circ}C$ for 1 h in air and heat-treated at $800^{\circ}C$ and $1400^{\circ}C$ for 1 h in an Ar gas flow. Two types of pores, lamella-shaped and spherical pores, were observed. Lamellar-shaped pores were found to develop during the freezing of the xylene solvent. Water droplets in the w/o emulsion were changed into spherical pores under freeze-drying. At $1400^{\circ}C$ of heat-treatment, porous SiC was synthesized with a low level of impurities.

Synthesis of Polycarbosilane for SiC Precursor (SiC의 Pricursor Polycarbosilan의 합성)

  • Han, Chul;Han, In-Seop;Lee, Hyung-Bock;Chung, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.25 no.1
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    • pp.49-53
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    • 1988
  • Polycarbosilane was synthesized from the pyrolysis of polydimethylsilane, which is dechlorinated from dimethyldichlorosilane. The pyrolysis temperature was varied at 280-480$^{\circ}C$ for 2 hours. FT-IR, FT-NMR and GPC measurement were studied on the residue inside the reaction crucible and viscous solution inside the cooling zone respectively. From the viscous solution in the cooling zone at 420$^{\circ}C$, the synthesis of polycarbosilane wa well detected.

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Study on the Synthesis of Polycarbosilane as a SiC Precursor and its Comparative Property (탄화규소의 전구체로서 Polycarbosilane의 합성 및 물성 비교 연구)

  • Moon, Kyo-Tae;Min, Dong-Soo;Lim, Heun-Soung;Kim, Dong-Pyo
    • Applied Chemistry for Engineering
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    • v.9 no.2
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    • pp.159-164
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    • 1998
  • Polycarbosilane(PCS) as a SiC precursor was synthesized from the rearrangement reaction of polydimethysilane(PDMS) in an autoclave, which prepared by dehalocoupling reaction of dichlorodimethylsilane. After fractional precipitation into three fractions in n-hexane-methanol mixture, they were characterized by FT-IR, NMR, GPC, TGA/DSC and XRD, and compared with the commercial product. We found that the molecular weight distributions of the PCS depended on the reaction pressures, temperatures and the reaction times, and affected thermal property and ceramic yield of the polymer. The monodispersed PCS containing less amount of oligomers and nonsoluble products was prepared by reaction of PDMS at $420^{\circ}C$ for 10 hrs, and it also gave the greatest amount of medium molecular weight($M_n=4,000$) fraction.

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Synthesis of Iodine Substituted Polycarbosilane by High Temperature and Pressure Reaction Process and Properties Characterization (고온, 고압에서의 요오드 치환 Polycarbosilane의 합성 및 특성)

  • Byen, Ji Cheol;Sharbidre, Rakesh Sadanand;Kim, Yoon Ho;Park, Seung Min;Ko, Myeong Seok;Min, Hyo Jin;Lee, Na young;Ryu, Jae-Kyung;Kim, Taik-Nam
    • Korean Journal of Materials Research
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    • v.30 no.9
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    • pp.489-494
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    • 2020
  • SiC is a material with excellent strength, heat resistance, and corrosion resistance. It is generally used as a material for SiC invertors, semiconductor susceptors, edge rings, MOCVD susceptors, and mechanical bearings. Recently, SiC single crystals for LED are expected to be a new market application. In addition, SiC is also used as a heating element applied directly to electrical energy. Research in this study has focused on the manufacture of heating elements that can raise the temperature in a short time by irradiating SiC-I2 with microwaves with polarization difference, instead of applying electric energy directly to increase the convenience and efficiency. In this experiment, Polydimethylsilane (PDMS) with 1,2 wt% of iodine is synthesized under high temperature and pressure using an autoclave. The synthesized Polycarbosilane (PCS) is heat treated in an argon gas atmosphere after curing process. The experimental results obtain resonance peaks using FT-IR and UV-Visible, and the crystal structure is measured by XRD. Also, the heat-generating characteristics are determined in the frequency band of 2.45 GHz after heat treatment in an air atmosphere furnace.

Processing and properties of $Al_{2}O_{3}/SiC$ nanocomposites by polycarbosilane infiltration

  • Jung-Soo Ha;Chang-Sung Lim;Chang-Sam Kim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.2
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    • pp.80-86
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    • 2002
  • $Al_{2}O_{3}/SiC$ nanocomposites were made by infiltrating partially sintered alumina bodies with polycarbosilane (PCS) solutions, which is a SiC polymer precursor, with pressureless sintering. The SiC content, densification, phases, strength, and microstructure were investigated with the processing parameters such as PCS solution concentration and heat treatment condition for PCS pyrolysis and sintering. The results were compared with those for pure alumina and nanocomposite samples made by the existing polymer precursor route (i.e. the PCS addition process). The SiC contents of up to 1.5 vol% were obtained by the PCS infiltration. PCS pyrolysis, followed by air heat treatment, was needed before sintering to avoid a cracking problem and to attain a densification as high as 98 % of theoretical. The nanocomposites exhibited significantly higher strength than pure alumina and those prepared by the PCS addition process despite larger grain size. Besides $\alpha-Al_{2}O_{3}/SiC$ and $\beta-SiC$ phases, mullite was present a little in the nanocomposites, which resulted from the reaction of $SiO_{2}$ in the pyrolysis product of PCS with the $Al_{2}O_{3}$ matrix during sintering. The nanocomposites had intagranular particles believed to be SiC, which is a typical feature of $Al_{2}O_{3}/SiC$ nanocomposites.

Preperation of Silicon Carbide Oxidation Protection Film on Carbon Thermal Insulator Using Polycarbosilane and Its Characterization (폴리카보실란을 이용하여 탄소단열재에 코팅한 실리콘카바이드 코팅막의 내산화 특성)

  • Ahn, Su-Bin;Lee, Yoonjoo;Bang, Jung-Won;Shin, Dong-Geun;Kwon, Woo-Teck
    • Korean Journal of Materials Research
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    • v.27 no.9
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    • pp.471-476
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    • 2017
  • In order to improve the high temperature oxidation resistance and lifespan of mat type porous carbon insulation, SiC was coated on carbon insulation by solution coating using polycarbosilane solution, curing in an oxidizing atmosphere at $200^{\circ}C$, and pyrolysis at temperatures up to $1200^{\circ}C$. The SiOC phase formed during the pyrolysis process was converted into SiC crystals as the heat treatment temperature increased, and a SiC coating with a thickness of 10-15 nm was formed at $1600^{\circ}C$. The SiC coated specimen showed a weight reduction of 8.6 % when it was kept in an atmospheric environment of $700^{\circ}C$ for 1 hour. On the other hand, the thermal conductivity was 0.17 W/mK, and no difference between states before and after coating was observed at all.

Heating Behavior of Silicon Carbide Fiber Mat under Microwave

  • Khishigbayar, Khos-Erdene;Seo, Jung-Min;Cho, Kwang-Youn
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.707-711
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    • 2016
  • A small diameter of SiC fiber mat can produce much higher heat under microwave irradiation than the other types of SiC materials. Fabrication of high strength SiC fiber consists of iodine vapor curing on polycarbosilane precursor and heat treatment process. The curing stage of polycarbosilane fiber was maintained at $150-200^{\circ}C$ in a vacuum condition under the iodine vapor to fabricate a high thermal radiation SiC fiber. The structure and morphology of the fibers were characterized by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TG) and scanning electron microscopy (SEM). In this study, the thermal properties of SiC fiber mats under microwave have been analyzed with an IR thermal camera and its image analyzer. The prepared SiC fiber mats radiated high temperature with extremely high heating rate up to $1100^{\circ}C$ in 30 seconds. The fabricated SiC fiber mats were not oxidized after the heat radiation process under the microwave irradiation.

Dense Polycrystalline SiC Fiber Derived from Aluminum-doped Polycarbosilane by One-Pot Synthesis (One-Pot 합성공정으로 만든 Aluminum이 doping된 폴리카보실란으로부터 제조된 치밀한 결정화 탄화규소 섬유)

  • Shin, Dong-Geun;Kong, Eun-Bae;Riu, Doh-Hyung;Kim, Young-Hee;Park, Hong-Sik;Kim, Hyoun-Ee
    • Journal of the Korean Ceramic Society
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    • v.44 no.7
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    • pp.393-402
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    • 2007
  • Polyaluminocarbosilane was synthesized by direct reaction of polydimethylsilane with aluminum(III)-acetylacetonate in the presence of zeolite catalyst. A fraction of higher molecular weight polycarbosilane was formed due to the binding of aluminium acetylacetonate radicals with the polycarbosilane backbone. Small amount of Si-O-Si bond was observed in the as-prepared polyaluminocarbosilane as the result. Polyaluminocarbosilane fiber was obtained through a melt spinning and was pyrolyzed and sintered into SiC fiber from $1200{\sim}2000^{\circ}C$ under a controlled atmosphere. The nucleation and growth of ${\beta}-SiC$ grains between $1400{\sim}1600^{\circ}C$ are accompanied with nano pores formation and residual carbon generation. Above $1800^{\circ}C$, SiC fiber could be sintered to give a fully crystallized ${\beta}-SiC$ with some ${\alpha}-SiC$.