• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.452-456
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• 1999

Newly constructed plate shape control system, using attached shape measuring instruments and work roll bender, was put in service in No. 2 Plate Mill, POSCO. Recently, customers demand the improvement of flatness and plate crown accuracy. Many competition Plate Mill introducted shape control system, for example, pair cross mill, work roll bender which includes shape measuring instrument and shape control mathematical models, and No. 2 Plate Mill, POSCO introducted work roll bender and shape measuring instruments. This report describes the properties of No. 2 Plate Mill shape control system and work roll bender.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.447-451
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• 1999

The plate crown and shape control of plate rolling has become important to obtain not only improved quality but also better yield of products and higher work ratio of rolling. Therefore, the development of a new plate crown and shape control system has been demanded in plate rolling mill. The 3rd Plate Rolling Works of POSCO introduced the new unique system

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.233-235
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• 2007

Finite element analysis was conducted for cold roller leveler to verify numerical model of roller leveler developed by POSTECH. On-line model of roller leveler was developed to predict rapid and precise roll intermesh of roller leveler in thick plate mill. The cold roller leveler in thick plate mill was analyzed using MARC & MENTAT and the results are compared with the results of numerical model of roller leveler calculated by POSTECH.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1996.04a
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• pp.470-472
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• 1996

POSCO has a plan for facility expansion in plate mill by building No.3 Plate Mill. By No.3 Plate Mill's coming on line, POSCO' current plate production of 2.3 million tons will increase by over 1 million tons to 3.36 million tons (Currently, annual domestic demand for plates is 4.42 million tons). With the plan of facility expansion, POSCO also has the plan of integrating the Plate Warehouse. But, we came to have a question whether the roller table from the mill to the warehouse could carry extended products. Engineers working in the mill wanted to install transfer facility to reduce the load of the roller table, but the engineers in facility purchasing team didn't want to buy the new facility. So, We needed to analyzed the material flow by simulation. The simulation was done on the VAX system by SLAM II. And this project was done by two engineers for 2 months. In the end, we concluded that two transfer facilities are needed for material flow with no bottle neck point.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.93-95
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• 2007

Studies on ski-end shape control at the top end of rolling plate in heavy thick plate mill by using FEM analysis and measuring system have been performed. Plate shape behaviour at the top-end on rolling by the two different methods in finishing rolling process has been observed. One is to minimize the height of ski-end by using pass line based on the relational model between shape factor and pick-up and the other one is to prevent turn down problem caused by the impact between table roller and down bended plate on rolling by using roll speed difference. To minimize the height of ski-end, the prediction models based on the FEM analysis and measuring data was developed. The control method of ski - end shape on finishing rolling process was applied in actual mill and the height of ski-end was reduced by about 50% compared with conventional operation.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.438-446
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• 1999

Crop minimization of the top and bottom ends of hot rolled plate, in a plate, in a plate mill, has been investigated. The existing model to determine the edging pattern at the finishing rolling pass was not reasonable to get high width accuracy and rolling yields. New models including width prediction have been formulated by using neural network model of back propagation learning algorithm and statistical analysis based on the actual production rolling data to give the optimal pattern for minimizing trimming loss. Using these models, at a given rolling condition of broadside pass and finishing pass and the permissible condition of width variation, it was possible to minimize crip at the top and bottom ends according to optimum procedure in plate mill. An application to improve the plan view pattern reduced width variation by 23% and crop length by 30% on average with an effective fishtail crop shape.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.63 no.9
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• pp.1300-1305
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• 2014

In this paper, we suggest an optimization method which can save about 5[%] of the cost though the optimizing of configuration and capacity for the facility. To achieve this goal, we compared the design data of the power, motor and drive system with the actual operation data of the plate mill plant in K-Steelworks. Therefore we measured the actual loading data by facilities considering the operating conditions of the plate mill plant in K-Steelworks, after that analyzed these data. In addition, we review the optimal capacity for transformer, switchgear and drive, and also reconfigured the electrical room and power single line diagram through the validation of motor data by equipment and the confirmation of process data considering the load characteristics. Consequently, the optimization method of capacity for the facilities shall have effectiveness in building new plate mill plant to further reduce costs at future.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.499-504
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• 1993

To find a way for establishing work roll initial crown according to roll conditions, computer simulation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analysed. Roll gap profile and plate crown are measured to be compared to the calculated values. As a result,a regression equation to establish work roll initial crown according to roll cooditions such as backup roll diameter, backup roll crown and work roll crown is obtained.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.3
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• pp.73-81
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• 1995

To find a way for establishing work roll initial crown according to roll conditions, computer simutation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analyzed. Toll gap rorfile and plate crown are measured to be compared to the calculated values. As a result, regression equation to establish work roll initial crown according to roll conditions such as backup roll diameter, backup roll crown and work roll diameter is obtained.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.04a
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• pp.62-64
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• 2009

Control of back-up roll deformation and wear profile in plate rolling is important not only for enhancement of the structural precision of mill, but also for improving the yield and rolling operation. in the heavy plate mill, there have been strong demands for upgrading back up roll operation technology. In order to satisfy these demands, it is essential to develop the backup roll deformation analysis models and wear profile prediction models. This paper gives a general description of the backup roll deformation and wear model, simulation result for deformation analysis and wear profile.