• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.277-280
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• 2008

Recently, a demand of nano/micro patterned polymer for display or biochip has been rising. Then many studies have been carried out. Nano/micro-embossing is a deformation process where the workpiece materials is heated to permit easier material flow and then forced over a planar patterned tool. In this work, the hot-emboss process is performed with different forming conditions; forming temperature, load, press hold time, to get the proper condition for linear pattern fabrication on plated-type polymers (PC). Replicated pattern depth increases in proportion to the forming temperature, load and time. Reduction of the workpiece thickness increases according to press hold time. In process of time, reduction ratio of workpiece thickness decreases because of surface area increment of the workpiece and pressure decline on it.

• Journal of Welding and Joining
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• 제28권1호
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• pp.92-99
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• 2010

For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

• 대한조선학회논문집
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• 제33권3호
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• pp.81-93
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• 1996

이 논문에서는 강판의 곡가공과 관련해서 지금까지 수행된 연구의 동향을 검토하였고, 이의 자동화 시스템 구축에 있어서 우선적으로 선행되어야 할 부분으로서 주어진 곡면의 Marking Data를 자동으로 생성하도록 개발한 전산 시스템의 개요와 이를 실제 곡면모델에 적용한 결과를 다루었다. 본 연구에서 소개하는 Marking Data 생성을 위한 전산 시스템을 실제 곡면모델에 적용한 곁과로부터 추정한 곡면이 주어진 곡면에 상당히 접근하는 결과를 보여 주고 있으며 생성된 Marking Data 역시 현재 현장에서 시행하는 것에 부합되는 합리적인 것이였다. 따라서 여기에서 소개한 Marking Data 자동생성을 위한 전산 시스템을 추후 더 많은 곡면모델에의 적용을 통해서 보완한다면 현장에서 충분히 실용적으로 사용할 수 있을 것으로 보여진다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.86-91
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• 2005

The stack, the core unit of the MCFC system, is composed of the three main parts which are the electrodes, the matrix keeping the electrolyte and the separator. Among these, the separator made of low carbon steel is manufactured by some sheet metal forming processes. The flatness of flange of the mask plate of the separator is crucial not only to enhance the stack performance but also to reduce the production cost. This study has focused on the enhancement of flatness of the mask plate flange by controlling some process parameters like the punch and die comer radii, the blank holding force, the friction coefficient and so on. The springback phenomenon occurring in the flange drawing process has been studied first using the finite element method (FEM) in order to understand what causes the springback. The distribution pattern of local longitudinal stress in the flanged part has been revealed very important in predicting the final shape of the flange. This fact has been backed up by the experimental results carried out with the developed test dies.

• 대한조선학회논문집
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• 제31권4호
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• pp.139-146
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• 1994

본 논문에서는 선상가열법을 이용한 강판의 곡가공 자동화를 향한 하나의 가능성 있는 방향을 제시하고 있다. 이를 위해 선상가열현상을 대변할 수 있는 역학적 모델을 도입하여 가열조건들이 주어져 있을 때 가열경로를 구할 수 있는 알고리즘을 소개하였고 이에 의거해서 컴퓨터 프로그램을 개발하였다. 이의 정당성을 확인하기 위해 개발된 컴퓨터 프로그램을 2가지 형태의 곡면형상에 적용하여 이를 가공할 수 있는 가열경로를 찾는 시도를 해 보았는데, 이로부터 본 논문에서 제안하는 알고리즘과 프로그램 시스템은 만족할 만한 결과를 주고 있으며, 이는 곡가공 자동화 시스템 구축을 향한 합리적인 길이 될 수 있음을 확인할 수 있었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.241-244
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• 2009

This paper deals with a usefulness verification of stretch forming process using flexible die. The stretch forming method is widely used in aircraft and high-speed train industries for manufacturing of skin structure, which is made of sheet metal. A great number of solid dies are originally used and developed for specific shapes with respect to different curvature radii of the skin structures. Accordingly, flexible stretch forming process is proposed in this study. It replaces the conventional solid dies with a set of height adjustable discrete punches. A usefulness of the flexible die is verified through extensive numerical simulations of the stretch forming process for simply curved sheet plate. The elastic recovery is considered and formability evaluations are conducted through a comparison of symmetry plane configurations.

• 한국기계가공학회지
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• 제8권3호
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• pp.38-45
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• 2009

Recently, LCD Backlight Unit is being replaced from cold cathode fluorescent lamp(CCFL) to external electrode fluorescent lamp(EEFL) because the EEFL has high energy efficiency and long life. Also, it can reduce energy consumption and weight. So far, external electrode ring for EEFL is produced by sheet metal press forming process. Therefore it had low precision and much material loss. To solve these problems, Multi-Forming process that has five step forming process was invented. However, low productivity is another barrier. Product speed that is controlled by the rotational speed cannot be increased due to the unsatisfied design specification. The reason is that the gap between rolled two edge parts of the sheet plate is tightly inspected. Regarding this factor, the understanding of forming behavior to each process is inevitable. This paper describes the CAE analysis of the multi-forming process by PAM-STAMP.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 춘계학술대회 논문집
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• pp.97-100
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• 2005

The purpose of this study is to apply the partial-size die forming process to actual segment head farming process of semi-ellipsoidal heads and to verify the availability of the suggested forming method. The initial curvature for the preliminary forming process was determined through anticlastic behavior of plate bending and the partial-size die for final forming was designed based on the results of springback analysis using F.EA. From the results of actual forming, it was concluded that die design was appropriate and proposed forming process would be successfully applied to actual forming jobs.

• 한국정밀공학회지
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• 제31권1호
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• pp.21-28
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• 2014

Recently, several researchers made their endeavor to manufacture the photobioreactor(PBR) with characteristic shapes form vacuum and blow forming process. Hence, behaviors of the transparent polycarbonate(PC) plate in the high temperature region should be examined to obtain the desired PBR case via vacuum and blow forming processes. The aim of this paper is to investigate tensile behavior of PC plate in the high temperature. Various tensile tests were performed using high temperature tensile testing machine. The influence of tensile speed, thickness and ambient temperature on tensile behavior in the high temperature was examined. The flow stress and tensile strength augmented when the tensile speed increased. In order to obtain proper flow curves with strain rate effects for different temperature of specimen, G'sell-Jonas model was adopted. The material constants of the G'sell-Jonas model were estimated. The flow curves of the PC plate considering the tensile speed, specimen thickness and temperature were obtained.

• 대한조선학회논문집
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• 제39권2호
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• pp.34-44
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• 2002

선체 외판 중 약 70% 정도가 3차원 곡면 형상으로 구성되어 있다. 이러한 3차원 형상을 자동으로 성형하기 위해서 수년간 많은 연구를 수행하여 오고 있는 실정이다. 본 연구의 목적은 가열현상을 합리적으로 대변할 수 있는 역학적 모델을 도입하여 가열 Simulator를 개발하는데 있다. 이를 위해 가열 결과에 영향을 줄 수 있는 가열 위치 ,강판의 두께, 가열 속도 등 다양한 인자로써 실험을 수행하였다. 본 연구에서 개발한 가열 Simulator의 정당성을 입증하고자 몇 가지 모델에 대해 적용하여, 실험결과와 Simulator의 추정치를 비교한 결과 만족할 만한 결과를 나타내었으며, Simulator에 적용된 이론적 배경의 합당성을 확인할 수 있었다.