• 제목/요약/키워드: Plastics Processing

검색결과 94건 처리시간 0.032초

Processing and mechanical property evaluation of maize fiber reinforced green composites

  • Dauda, Mohammed;Yoshiba, Masayuki;Miura, Kazuhiro;Takahashi, Satoru
    • Advanced Composite Materials
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    • 제16권4호
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    • pp.335-347
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    • 2007
  • Green composites composed of long maize fibers and poly $\varepsilon$-caprolactone (PCL) biodegradable polyester matrix were manufactured by the thermo-mechanical processing termed as 'Sequential Molding and Forming Process' that was developed previously by the authors' research group. A variety of processing parameters such as fiber area fraction, molding temperature and forming pressure were systematically controlled and their influence on the tensile properties was investigated. It was revealed that both tensile strength and elastic modulus of the composites increase steadily depending on the increase in fiber area fraction, suggesting a general conformity to the rule of mixtures (ROM), particularly up to 55% fiber area fraction. The improvement in tensile properties was found to be closely related to the good interfacial adhesion between the fiber and polymer matrix, and was observed to be more pronounced under the optimum processing condition of $130^{\circ}C$ molding temperature and 10 MPa forming pressure. However, processing out of the optimum condition results in a deterioration in properties, mostly fiber and/or matrix degradation together with their interfacial defect as a consequence of the thermal or mechanical damages. On the basis of microstructural observation, the cause of strength degradation and its countermeasure to provide a feasible composite design are discussed in relation to the optimized process conditions.

LIBS 분광기를 이용한 폐소형가전 플라스틱 패턴 분류기의 설계 (Design of Pattern Classifier for Electrical and Electronic Waste Plastic Devices Using LIBS Spectrometer)

  • 박상범;배종수;오성권;김현기
    • 한국지능시스템학회논문지
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    • 제26권6호
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    • pp.477-484
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    • 2016
  • 선풍기, 오디오, 전기밥솥 등의 소형 산업가전제품들은 대부분 ABS, PP, PS 등의 재질로 이루어져 있다. 색깔이 있는 플라스틱은 근적외선(NIR) 분광기에 의해 분류가 가능하지만, 반면에 검은색 플라스틱은 빛을 흡수하는 특성으로 인해 분류하기가 어렵다. 그래서 본 연구에서는 LIBS(Laser Induced Breakdown Spectroscopy) 분광기를 통해 폐소형가전 플라스틱을 선별하는 RBFNNs(Radial Basis Function Neural Networks) 패턴 분류기를 소개한다. 전처리부분에는 차원축소 알고리즘 중 하나인 PCA(Principal Component Analysis)를 사용해 처리 속도를 향상시킬 뿐만 아니라 효과적인 데이터의 특성을 추출한다. 조건부에는 FCM(Fuzzy C-Means) 클러스터링을 사용한다. 결론부에는 다항식의 형태 중 하나인 1차 선형식을 연결가중치로서 사용한다. PSO와 5-fold cross validation은 성능의 신뢰도를 향상시키고, 분류율을 높이는데 사용된다. 제안된 분류기의 성능은 최적화한 것과 최적화하지 않은 것 두 가지의 관점에서 보여준다.

Protein-based bio-plastics: formulation, processing, properties and applications

  • Guilbert Stephane;Gontard Nathalie;Morel Marie Helene
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.357-357
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    • 2006
  • Many industrial sources of proteins can be used as raw materials to produce films, molded materials, and various hollow items either by "casting" techniques or by "thermoplastic processing". Combining proteins with natural fibbers, paper or biodegradable polyesters is very promising to form biodegradable composites witch take advantage of the barrier and mechanical properties of each component. Using nano-fillers to form nanocomposites has also been shown to be interesting to improve properties. Production, with low transformation cost, of protein based materials to form biodegradable materials with controlled functional properties for food uses, medical uses, packaging, agriculture, controlled release systems, etc. is discussed.

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Precipitated Calcium Carbonate Synthesis by Simultaneous Injection to Produce Nano Whisker Aragonite

  • Ramakrishna, Chilakala;Thenepalli, Thriveni;Huh, Jae-Hoon;Ahn, Ji Whan
    • 한국세라믹학회지
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    • 제53권2호
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    • pp.222-226
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    • 2016
  • The synthesis of pure calcium carbonate nanocrystals was achieved using a simultaneous injection method to produce nano particles of uniform size. These were characterized using scanning electron microscopy and powder X-ray diffraction. The nano particles were needle-shaped aragonite polymorphs, approximately 100-200 nm in length. The aragonite polymorph of calcium carbonate was prepared using aqueous solutions of $CaCl_2$ and $Na_2CO_3$, which were injected simultaneously into double distilled water at $50^{\circ}C$ and then allowed to react for 1.5 h. The resulting whisker-type nano aragonite with high aspect ratio (30) is biocompatible and potentially suitable for applications in light weight plastics, as well as in the medical, pharmaceutical, cosmetic and paint industries.

FDM ABSi의 후가공을 통한 반투명 RP 재료의 개발 (Development of Translucent RP Material by Post-processing of FDM ABSi)

  • 정우벽;진영성;이홍경;안성훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1193-1198
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    • 2003
  • Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material has potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided upto 16% transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.

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후가공을 통한 반투명 RP 재료의 개발: FDM의 예 (Development of Translucent RP Material by Post-processing: Case Study of FDM)

  • 정우벽;이선영;안성훈
    • 대한기계학회논문집A
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    • 제27권9호
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    • pp.1524-1530
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    • 2003
  • Translucent plastics are commonly used in packaging of mechanical and/or electrical components. Although Rapid Prototyping(RP) provides prototypes of various materials, translucent RP parts are not readily available from most RP processes. ABSi is one of the ABS materials available for Stratasys' FDM process, and the material had potential to be translucent. In this paper, two post-processing techniques were applied in order to increase optical transmissivity of the parts made of FDM's ABSi. First, elevated temperature condition was applied resulting in increased transmissivity while dimensional shrinkage was observed. Second, resin infiltration and surface sanding provided up tp 16 % transmissivity without shrinkage. These post-processes can be selectively applied to increase transmissivity of ABSi parts. Thus, translucent FDM part can be fabricated from regular FDM process followed by the post-processes developed in this study.

단섬유강화 고분자 복합재료에서 사출성형 형상금형 형상변화에 따른 섬유배향상태 (Fiber Orientation of Short Fiber Reinforced Polymeric Composites Depending on Injection Mold Shape Variations)

  • 김혁;한길영;이동기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.778-784
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    • 2001
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line parts in injection-molded products is assessed. And the effects of fiber content and injection molding conditions on the fiber orientation functions are also discussed.

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FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구 (Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP)

  • 이동기;심재기;김진우
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

섬유강화 고분자 복합재의 사출성형에 있어서 웰드라인부의 섬유배향측정 (Measurement of the Fiber Orientation on Weld-Line Parts for Injection Molding of Fiber Reinforced Polymeric Composites)

  • 김혁;강명구;최유성;이동기;한길영;김이곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.265-270
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    • 2000
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation· orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line parts in injection-molded products is assessed. And the effects of fiber content and injection molding conditions on the fiber orientation functions are also discussed

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패키지형 탄소섬유복합재 가공시스템 개발 (Development of Manufacturing System Package for CFRP Machining)

  • 김효영;김태곤;이석우;윤한솔;경대수;최인휴;최현;고종민
    • 한국정밀공학회지
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    • 제33권6호
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    • pp.431-438
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    • 2016
  • Recently, concerns about the environment are becoming more important because of global warming and the exhaustion of earth's resources. In the aviation and automobile industries, the application of light materials is increasingly important for eco-friendly and effective. Carbon Fiber Reinforced Plastics is a composite material which great formability and the high strength of carbon fiber. CFRP, which is both light and strong, is hard to manufacture. In addition, CFRP machining has a high chance of defects. This research discusses the development of a manufacturing system package for CFRP machining. It involving CFRP Drilling/Water-jet Manufacturing Machines, Inspection/Post-processing Systems, CNC platform for an EtherCAT servo Communication, Flexible Manufacturing Systems and CFRP machining Processes.