• Title/Summary/Keyword: Plastic zone size

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A Study the Behavior of Plastic Deformation in Weld HAZ of Mild Steel (軟鋼 熔接熱影響部의 塑性變形擧動에 關한 硏究 II)

  • 박창언;정세희
    • Journal of Welding and Joining
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    • v.10 no.1
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    • pp.43-51
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    • 1992
  • The plastic zone formed around a notch tip is important in analyzing the fracture toughness of structures and particularly weld cracks existed in the weld HAZ (heat affected zone) which produces local plastic deformation at the crack tip. Therefore, in order to analyze the fracture toughness in weld HAZ, it is necessary to investigate the new fracture toughness parameter $K_{c}$ $^{*}$ and critical plastic strain energy $W_{p}$ $^{c}$ according to the shape and size of the plastic zone. 1) If the temperature corresponding to $K_{c}$ $^{*}$=130kg-m $m^{-3}$ 2/ is determined, transition temperature $T_{tr}$ the magnitude of plastic zone size, and heat input change depending on the fracture toughness. The blunted amounts of the parent and weld HAZ show mild linear variation until .delta.=0.4mm and then increase very steeply there after. 2) The relation between the plastic strain energy( $W^{p}$ ) and transition temperature( $T_{*}$tr) in parent metal is more sensitive than that of weld HAZ. However, the plastic strain energy depends on the transition temperature, and thus the yield stress, .sigma.$_{ys}$ becomes an important parameter for plastic strain energy. 3) The critical plastic strain energy( $W_{p}$ $^{c}$ ) absorbed by the plastic zone at the notch tip indicated in case of parent metal: 60J/mm, in case of heat input(20KJ/cm): 75J/mm, in case of heat input(30KJ/cm); 50J/mmJ/mm.

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In-situ Measurement of Plastic Zone Developed During Ductile Fracture Process (연성 금속의 파괴과정에서 발생하는 소성영역의 현장 측정)

  • Back Jung-Hyun;Kim Do-Hyung;Kang Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.637-642
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    • 2006
  • A plastic zone size is regarded as a measure of material resistance, and also it determines the fracture behavior. The importance of estimating or measuring the plastic zone size cannot be too emphasized. In this article, SDSP(Stereo Digital Speckle Photography) is examined as a new techniques to measure the plastic zone developed in a ductile metal. This technique is simple, vibration free and non-contact, and measures simultaneously in-plane displacements as well as out-of plane displacements like the side necking. Experimental results for a CT specimen are presented to demonstrate the accuracy in comparison with those obtained by recrystallization technique and finite element analysis.

Prediction of Crack Growth Retardation Behavior by Single Overload (단일 과대 하중에 의한 균열 성장 지연 거동 예측)

  • 송삼흥;최진호;김기석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.928-932
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    • 1996
  • Single overload fatigue tests with overload sizes ranging from 50% and 100% have been performed to investing ate the fatigue crack growth retardation behavior. A modified and experimental method of Willenborg's model for prediction of crack growth retardation behavior has been developed, based on evaluations of equivalent plastic zone size (EPZS) changing its size along the overload plastic zone boundary. The minimum crack growth rates of each overload size are linearly decreased with overload size increasing, but fatigue lives extended by single overload are increasing much more unlike the crack growth rates. Comparisons of crack growth behavior predicted by EPZS model and Willenborg model have shown that the EPZS model accounts for overload effects better than Willenborg model. These effects include delayed retardation, large retardation region, minimum crack growth rate, and the increase rate of crack growth rate in the region crack growth rate recovered.

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A Study on the Measurement of Elastic-Plastic Zone at the Crack Tip under Cyclic Loading using ESPI System (전자스패클패턴 간섭시스템을 이용한 피로하중을 받는 균열선단에서 탄소성 영역 측정에 관한 연구)

  • 김경수;심천식
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.13-18
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    • 2002
  • The magnitude of the plastic zone around the crack tip of DENT(Double Edge Notched Tension) specimen and the crack growth length under cyclic loading were measured by ESPI(Electronic Speckle Pattern Interferometry) system. The measured magnitude of plastic zone was compared with the equations proposed by Irwin and calculated by a nonlinear static method of MSC/NASTRAN. The measured crack growth length by ESPI system was also compared with the obtained data by the image analysis system. From the study, it is confirmed that the plastic zone and crack growth length can be measured accurately with the high-tech equipment.

Study for Retardation Phenomenon (균열 성장 지연현상에 대한 연구)

  • Kang, Yong-Goo;Lee, Tae-Won;Kim, Dong-Myung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.42-49
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    • 2013
  • In this study, in order to analyze the crack retardation behaviors, effective plastic zone concept was proposed. By use of the proposed concept, crack retardation period, compressive residual stress and variation of effective plastic zone shapes were obtained. The results were compared with those of Willenborg model. Retardation period, compressive residual stress and effective plastic zone size obtained by using effective plastic zone concept were larger then the results obtained by using Willenborg analysis. Effective stress intensity factors obtained by using effective plastic zone concept were smaller then the results obtained by using Willenborg analysis.

A Study on the Effect of a Single Overload on Fatigue Crack Retardation (단일과대하중이 피로균열성장에 미치는 영향에 관한 연구)

  • Kim, Kyung-Su;Kim, Sung-Cahn;Shin, Chun-Sik;Park, Jin-Young;Lee, Chang-Hwan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.73-78
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    • 2002
  • Ships and ocean structures are generally under random loading. Various type of variable-amplitude loading affects fatigue crack growth and fatigue life. However interaction effects due to irregularity of loading including random loading have not explained exactly and it is difficult to examined fatigue crack growth behaviour and fatigue life for this reason. Therefore in this paper crack growth tests with constant-amplitude loading including a single overload were conducted to measure plastic zone size near crack tip of DENT specimen. And the observed plastic zone sized were discussed in terms of crack growth rate. As a result of this the effect the plastic rue size due to the overload is examined on the effect on crack growth rate and, consequently, fatigue life.

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Numerical Analysis for Prediction of Fatigue Crack Opening Level

  • Choi, Hyeon Chang
    • Journal of Mechanical Science and Technology
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    • v.18 no.11
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    • pp.1989-1995
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    • 2004
  • Finite element analysis(FEA) is the most popular numerical method to simulate plasticity-induced fatigue crack closure and can predict fatigue crack closure behavior. Finite element analysis under plane stress state using 4-node isoparametric elements is performed to investigate the detailed closure behavior of fatigue cracks and the numerical results are compared with experimental results. The mesh of constant size elements on the crack surface can not correctly predict the opening level for fatigue crack as shown in the previous works. The crack opening behavior for the size mesh with a linear change shows almost flat stress level after a crack tip has passed by the monotonic plastic zone. The prediction of crack opening level presents a good agreement with published experimental data regardless of stress ratios, which are using the mesh of the elements that are in proportion to the reversed plastic zone size considering the opening stress intensity factors. Numerical interpolation results of finite element analysis can precisely predict the crack opening level. This method shows a good agreement with the experimental data regardless of the stress ratios and kinds of materials.

A Study on the Effect of Overloading on Fatigue Life (과대하중이 피로수명에 미치는 영향에 관한 연구)

  • 김경수;신병천;심천식;박진영;조형민
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.3
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    • pp.45-53
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    • 2003
  • Ships and ocean structures are subjected to random loads caused by irregular waves. The irregularity of amplitude from random loading affects on fatigue crack growth and fatigue life. However the effects of irregularity of loading on fatigue including random loading have not been explained exactly. Therefore in this paper crack growth tests on DENT specimens under constant-amplitude loading including a single tensile overload are conducted to investigate the effect of overload on crack growth rate. The size of plastic zone and crack growth rate before and after a single tensile overloading are measured using ESPI system. Crack growth retardation model that is characterized by crack growth length and the size of plastic zone was proposed and compared with test result. From the research, the validity of proposed model is examined on crack growth retardation, and consequently fatigue life.

A study on the measurement of plastic zone and crack growth length at the crack tip under cyclic loading using ESPI system

  • Kim, Kyung-Su;Kim, Ki-Sung;Shim, Chun-Sik
    • Structural Engineering and Mechanics
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    • v.15 no.3
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    • pp.367-378
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    • 2003
  • The magnitude of the plastic zone around the crack tip of DENT (Double Edge Notched Tension) specimen and the crack growth length under cyclic loading were measured by ESPI (Electronic Speckle Pattern Interferometry) system. The measured magnitude of plastic zone was compared with the proposed by Irwin and calculated by a nonlinear static method of MSC/NASTRAN. The measured crack growth length by ESPI system was also compared with the obtained data by the image analysis system. From the study, it is confirmed that the plastic zone and crack growth length can be measured accurately with the high-tech equipment (ESPI System).

A Study on Crack Retardation Behavior by Single Overload (단일 과대하중에 의한 균열지연거동에 관한 연구)

  • 송삼홍;권윤기
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.451-462
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    • 1995
  • Single overload tests performed to examine the crack retardation behavior for the specimen thickness and overload ratios. Delayed crack length was tend to increase in small thickness and big overload ratio but was difference between delayed crack length and plastic zone size that expected in specimen thickness. So retardation behavior that estimated in plastic zone size, was not sufficient. Crack tip branching and striation distribution, secondary mechanisms that effected in retardation behavior, was examined by experiment and finite element analysis. Crack tip branching was affected by micro structure, and appeared the more complicatedly according to increasing damage by overload and decreasing crack driving force in base line stress level. And crack tip branching the branching angle decreased crack driving force in the crack tip. And a characteristic of the fractography on retardation zone was that striation distribution did not appear due to decreased crack driving force.