• 제목/요약/키워드: Plastic liner

검색결과 37건 처리시간 0.019초

열소성변형공정을 시행한 회주철제 실린더 라이너의 재료물성에 관한 연구 (A Study on the Material Properties of Grey Cast Iron for Cylinder Liner Treated by Thermo Plastic Deformation Process)

  • 김태형;김종호
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제29권6호
    • /
    • pp.671-677
    • /
    • 2005
  • In internal combustion engines the usual material for the cylinder liner is because of its good wear resistance Apparently this wear resistance arises from the at iron to form a hard glazed surface when under sliding friction. When the cylinder liner wear limits, it shall be replace with new one according to the classification soci manufacturer's standards. However, adoption of alternative repairing method such a metalizing, thermo plastic deformation process became inevitable taking enormous cost renewal into consideration. In this paper. the material properties of cylinder liner of grey discussed on the basis of the results of experimental work of the thermo plastic deformation the worn out cylinder liner made of grey cast iron.

TPD법에 의해 재생된 실린더 라이너의 야금학적 고찰 (A study on the restoring method of the abrasives cylinder liner of cast iron using thermal plastic deformation technique)

  • 이광렬;김종호;김영식
    • 한국마린엔지니어링학회:학술대회논문집
    • /
    • 한국마린엔지니어링학회 2002년도 춘계학술대회논문집
    • /
    • pp.141-146
    • /
    • 2002
  • The cast iron cylinder liner of the marine engine must be scrapped after its inner surface was definitely worn out due to the friction between the surface and piston ring during the operating. In this research, the restoring method of the worn out cast iron cylinder liner are discussed based on the results of experimental work of the thermal plastic deformation technique.

  • PDF

PET 라이너를 적용한 공기호흡기용 타입 복합재료 4 압력용기 개발 (Development of Type 4 Composite Pressure Vessel by using PET Liner for Self-contained Breathing Apparatus)

  • 조성민;이승국;조민식;류성기
    • 한국기계가공학회지
    • /
    • 제17권6호
    • /
    • pp.164-169
    • /
    • 2018
  • In this study, we solved the human hazard problem of aluminum liner by applying plastic PET liner which is widely used as a material for food and beverage containers in the market. In order to reinforce dome area by using low strength / high elongation plastic liner, The aluminum boss was covered on the plastic liner surface. In order to predict the performance of the developed product, the structural analysis was carried out by applying the three - dimensional laminated solid element, and the soundness of the product was verified through the prototype performance test.

공기호흡기용 타입 4 복합재료 용기 개발 (Development of a Type 4 Composite Cylinder for Self-contained Breathing Apparatus)

  • 조성민;김다은;성혜진;고영규;김홍철;이강옥;조민식;류성기
    • 한국기계가공학회지
    • /
    • 제18권12호
    • /
    • pp.1-6
    • /
    • 2019
  • Aluminum liners used in cylinders are hazardous for human health. In this study, we use a plastic PA liner inside cylinders to solve this problem. Plastic PA liners are widely used in the manufacturing industry in the production of food and beverage containers. We covered the aluminum boss with a plastic liner material and wound the composite fibers over the liner material. To reinforce the dome area, we used low strength / high elongation plastic liner. To predict the performance of the developed product, we conducted structural analyses utilizing the 3D laminated solid element. We verified the soundness of the product by testing the prototype.

실험계획법을 적용한 라이너 단조 공정의 유한요소해석 (DOE approach in the FE Simulation of Liner Forging Process)

  • 김용관;강경필;서승재;이재근;윤태식;이경훈
    • 소성∙가공
    • /
    • 제27권6호
    • /
    • pp.356-362
    • /
    • 2018
  • A liner is a crucial component that directly affects the penetration performance of the shaped charge warhead. If the material of the liner has fine grain size and high strength, then the penetration performance can be further improved. There have been attempts to use a preform obtained by a severe plastic deformation (SPD) process. In this study, the process of minimizing the strain deviation to maintain the characteristics of material obtained by the severe plastic deformation process was investigated. The FE analysis of liner forging process was performed using the design of experiments (DOE), to optimize various shape parameters of the forming process such as shape of preform and forging die. As a result, the combination of design variables with the minimum effective strain deviation in the liner forging process were obtained.

압축공기 저장용 터널에 설치된 콘크리트 라이닝의 안정성 해석 (Stability Analysis of Concrete Liner installed in a Compressed Air Storage Tunnel)

  • 이연규;박경순;송원경;박철환;최병희
    • 터널과지하공간
    • /
    • 제19권6호
    • /
    • pp.498-506
    • /
    • 2009
  • 복공식 압축공기 저장 터널의 라이닝은 고압의 공기압을 견뎌야 하므로 일반 도로터널 라이닝의 경우와는 다른 접근법에 의해 안정성 해석이 수행될 필요가 있다. 이에 따라 이 연구에서는 원통형 실린더의 탄성해 및 탄소성 해를 기반으로 하여 복공식 압축공기 저장터널에 설치되는 콘크리트 라이닝의 안정성 해석법이 제안되었다. 탄성해석의 경우 라이닝 내측 경계면의 항복개시조건을 라이닝 파괴기준으로 설정하였다. Mohr-Coulomb 항복기준을 적용한 탄소성 해석의 경우 최대 허용 항복 깊이까지 항복영역이 확대되는 조건을 파괴기준으로 설정하였다. 제안된 방법을 이용한 안정성해석 결과 라이닝의 내측 공기압과 배면하중의 상대적 크기가 라이닝의 안정성에 큰 영향을 미치는 것으로 나타났다. 상대적으로 추정이 힘든 배면하중의 정확한 예측이 라이닝 안정성 평가에서 매우 중요한 것으로 나타났다. 이에 따라 배면하중의 크기에 큰 영향을 주는 라이닝 설치시점 선택의 중요성이 강조되었다.

복합재료 수소 압력용기의 탄소성 해석 (Elasto-plastic Analysis of a hydrogen pressure vessel of Composite materials)

  • 도기원;한훈희;하성규
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회A
    • /
    • pp.275-280
    • /
    • 2008
  • To improve the durability of a hydrogen pressure vessel which is applied high-pressure, it needs the autofrettage process which induces compressive residual stress in the Aluminum liner. This study presents the elasto-plastic analysis to predict the behavior of structure accurately, and the Tsai-Wu failure criterion is applied to predict failure of pressure vessel of Aluminum liner and composite materials. Generally, plastic analysis is more complex than elastic analysis and has much time to predict. To complement its weakness, the AxicomPro(EXCEL program), applied radial return algorithm and nonlinear classical laminate theory (CLT), is developed for predicting results with more simple and accurate than the existing finite element analysis programs.

  • PDF

Co-Cr-Ti 합금으로 제작한 conical telescope 외관의 변연적합도와 유지력에 관한 연구 (MARGINAL DISCREPANCY AND RETENTION FORCE OF CONICAL TELESCOPE OUTER CROWN WITH CO-CR-TI ALLOY)

  • 정희찬;정창모;전영찬;임장섭
    • 대한치과보철학회지
    • /
    • 제38권2호
    • /
    • pp.214-225
    • /
    • 2000
  • The purpose of this study was to investigate the effects of investing conditions on the marginal discrepancy of conical telescope outer crown with Co-Cr-Ti alloy(Dentitan) and to compare the marginal discrepancy and the retention force of outer crowns using different pattern materials(plastic foil, casting wax, pattern resin). To evaluate the effects of investing conditions on the marginal discrepancy, patterns with plastic foil were invested under three different liquid/powder ratio conditions using phosphate bonded investment(Univest-nonprecious): standard, 10% decreased and 10% increased. At each liquid/powder ratio condition, metal ring was lined with single or double layers of ceramic ring liner. The marginal discrepancy of outer crown at different investing conditions was measured by ${\times}100$ compact measuring microscope(STM5, Olympus, Japan). For measurement of the marginal discrepancy and the retention force of outer crown using different pattern materials, the investing condition of 10% decreased liquid/powder ratio and double layers of ring liner was selected because this investing condition resulted in the best fit of outer crown. Marginal discrepancy was measured in the same way above and retention force on universal testing machine. Under the conditions of this study, the following conclusions were drawn: 1. The thickness of ring liner had more influence on the marginal discrepancy of outer crown than the liquid/powder ratio, and the acceptable marginal fitness could not be expected at the investing condition directed by investment manufacturer 2. There were no differences in the marginal discrepancy of outer crown among three different pattern materials(P>0.05). 3. Casting wax showed the greatest retention force(1640g) of outer crown, followed by pattern resin(1110g), plastic foil(820g). However, there was no significant difference between plastic foil and pattern resin(P>0.05). 4. Plastic foil showed the least variation in marginal discrepancy and retention force.

  • PDF

A STUDY ON THE ADHESION OF A SOFT LINER CONTAINING 4-META TO THE BASE METAL ALLOY AND ITS VISCOELASTIC PROPERTY

  • Park Hyun-Joo;Kim Chang-Whe;Kim Yung-Soo
    • 대한치과보철학회지
    • /
    • 제41권6호
    • /
    • pp.732-746
    • /
    • 2003
  • Statement of problem. Soft lining materials, also referred to as tissue conditioning materials, tissue heating materials, relining materials, soft liners or tissue conditioners, were first introduced to dentistry by a plastic manufacturer in 1959. Since the introduction of the materials to the dental field, their material properties have been continually improved through the effort of many researchers. Soft lining materials have become widely accepted, particularly by prosthodontists, because of their numerous clinical advantages and ease of manipulation. Unfortunately, few reports have been issued upon the topic of increasing the bond strength between the base metal alloy used in cast denture bases and PMMA soft liner modified with 4-META, nor upon the pattern of debonding and material change in wet environment like a intra oral situation. Purpose. The purposes of this study were comparing the bond strength between base metal alloy used for the cast denture bases and PMMA soft liner modified with 4-META, and describing the pattern of debonding and material property change in wet environment like the intraoral situation. Material and Methods. This study consisted of four experiments: 1. The in vitro measurement of shear bond strength of the adhesive soft liner. 2. The in vitro measurement of shear bond strength of the adhesive soft liner after 2 weeks of aging. 3. A comparison of debonding patterns. 4. An evaluation the Relation time of modified soft liner. The soft liner used in this study was commercially available as Coe-soft (GC America.IL.,USA), which is provided in forms of powder and liquid. This is a PMMA soft liner commonly used in dental clinics. The metal primer used in this study was 4-META containing primer packed in Meta fast denture base resin (Sun Medical Co., Osaka, Japan). The specimens were formed in a single lap joint desist which is useful for evaluating the apparent shear bond strength of adhesively bonded metal plate by tensile loading. Using the $20{\times}20mm$ transparent grid, percent area of adhesive soft liner remaining on the shear area was calculated to classify the debonding patterns. To evaluate the change of the initial flow of the modified adhesive soft liner, the gelation time was measured with an oscillating rheometer (Haake RS150W/ TC50, Haake Co., Germany). It was a stress control and parallel plate type with the diameter of 35mm. Conclusion. Within the conditions and limitations of this study, the following conclusions were drawn as follows. 1. There was significant increase of bond strength in the 5% 4-META, 10% 4-META containing groups and in the primer coated groups versus the control group(P<0.05). 2. After 2 weeks of aging, no significant increase in bond strength was found except for the group containing 10% 4-META (P<0.05). 3. The gelation times of the modified soft liner were 9.3 minutes for the 5% 4-META containing liner and 11.5 minutes for the 10% 4-META liner. 4. The debonding patterns of the 4-META containing group after 2 weeks of aging were similar to those of immediaely after preparation, but the debonding pattern of the primer group showed more adhesive failure after 2 weeks of aging.

소형펀치시험법을 이용한 알루미늄 6061-T6 Type-3 용기 라이너의 파괴인성 평가 (Evaluation of Fracture Toughness Using Small Punch Test for Aluminum 6061-T6 Type-3 Cylinder Liner)

  • 마영화;이승훈;윤기봉
    • 한국가스학회지
    • /
    • 제15권4호
    • /
    • pp.21-26
    • /
    • 2011
  • Type-3 용기 라이너는 두께가 5 mm일뿐 아니라 곡률을 가지고 있기 때문에 파괴인성시험을 위한 표준형 시편의 제작에 어려움이 있다. 따라서 용기 라이너의 파괴인성을 평가하기 위해서는 소형시편 시험기법이 도입되어야 한다. 본 연구에서는 용기 라이너의 파괴인성을 평가하기 위해 소형펀치(small punch, SP)시험법을 도입하였다. SP시험으로부터 측정된 하중-변위 곡선 결과에서 라이너 재료는 연성이 소진하여 막신장 영역에서 파손되었다. 라이너 재료는 제작공정 특성에 기인하여 소성변형량이 방향에 따라 다름에도 불구하고 등방성 파괴양상을 보였다. SP시험 데이터를 사용하여 파괴인성을 평가한 결과 $J_{Ic}=13.0kJ/m^2$ 이었다. 이 값은 동종재료의 파괴인성 값과 유사하다. 따라서 SP시험 데이터를 사용하여 평가한 파괴인성은 타당하며, 완성된 용기 라이너는 유효한 파괴인성 값을 유지하는 것으로 확인 되었다.