• 제목/요약/키워드: Plastic flow

검색결과 905건 처리시간 0.025초

자동차 부품용 무도장 메탈릭 플라스틱 소재 개발 (Development of Paint-free Metallic Plastic Material for Automotive Parts)

  • 최민진;조정민;최영호;최민호;이춘수;성한기;이경실;박기훈;황세종
    • Korean Chemical Engineering Research
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    • 제60권2호
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    • pp.295-299
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    • 2022
  • 본 논문에서는 범퍼 스키드 플레이트 및 아웃사이드미러 하우징 부품에 적용되는 polypropylene (PP)와 acrylonitrile styrene acrylate (ASA) 소재를 활용하여 무도장 메탈릭 소재 구현에 대해 연구하였다. 금속 효과를 극대화하기 위해 알루미늄 입자의 종류, 크기, 함량을 최적화하였고 웰드 라인을 은폐하기 위해 종횡비가 상이한 하이브리드 알루미늄 입자를 사용하였다. 또한 부품 표면에 발생되는 플로우 마크를 개선하기 위해 유동성을 제어하였으며 사출 해석을 수행하였다.

이상 유동 이론에서의 평면 변형 벤딩 (Plane-strain bending based on ideal flow theory)

  • ;이원오;정관수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.233-236
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    • 2004
  • The major objective of this paper is to clarify the effect of constitutive laws on bulk forming design based on the ideal flow theory. The latter theory is in general applicable for perfectly/plastic materials. However, its kinematics equations constitute a closed-form system, which are valid for any incompressible materials, therefore enabling us to extend design solutions based on the perfectly/plastic constitutive law to more realistic laws with rate sensitive hardening behavior. In the present paper, several constitutive laws commonly accepted for the modeling of cold and hot metal forming processes are considered and the effect of these laws on one particular plane-strain design is demonstrated. The closed form solution obtained describes a non-trivial nonsteady ideal process. The design solutions based on the ideal flow theory are not unique. To achieve the uniqueness, the criterion that the plastic work required to deform the initial shape of a given class of shapes into a prescribed final shape attains its minimum is adopted. Comparison with a non-ideal process is also made.

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인산 알루미늄의 합성조건과 유동학적 특성 (Synthesis Conditions and Rheological Characteristics of Aluminum Phosphate)

  • 신화우;안세민;정동훈;강태욱;이광표
    • 약학회지
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    • 제35권4호
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    • pp.319-325
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    • 1991
  • Aluminum phosphate gel was synthesized by reacting aluminum sulfate as a soluble aluminum salt to tribasic sodium phosphate in this study. The optimal synthesis conditions based on the yield of product were investigated by applying Box-Wilson experimental design. It was found that optimal synthesis conditions were as follows: Reaction temperature; $61~71^{\circ}C$, concentration of two reactants; 12.27~13.83%, concentration ratio of two reactants; [AI$_{2}$(SO$_{4}$)$_{3}$]/[Na$_{3}$PO$_{4}$]= 0.5, reaction time; 10.9~12.1 minutes, drying temperature of product; $60~72^{\circ}C$. Aluminum phosphate gel prepared by the optimal synthesis conditions was suspended with four types of natural and synthetic gums at the concentration of 0.375~1.5wv%. Their Theological properties of aluminum phosphate gels were examined with Haake-Rotovisco RV 20 rotational viscometer. It showed that the higher concentration of suspending agents and lower temperature, the higher viscosity. Aluminum phosphate gel suspended by pectin and agar showed plastic flow with rheopexy, and their gels suspended by sodium alginate and sod. CMC showed plastic flow with thixotropy.

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유동성형에서의 연소관 예비성형체 두께별 소성변형 형태 (The Plastic Deformation of Combustion Chamber During the Flow Forming Process with Initial Preform Thickness)

  • 윤수진;이경훈;은일상
    • 한국추진공학회지
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    • 제1권1호
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    • pp.89-103
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    • 1997
  • 현재 각종 미사일의 추진기관용 연소관을 제작하는데 이용되고 있는 유동성형공정에 대하여 강소성 구성방정식을 이용 유한요소해석을 수행하였다. 종전의 단일 롤러에 의한 해석과는 달리 3개의 롤러에 의한 연소관의 점진 소성변형을 고려하였으며, 이에 따른 각 롤러의 연소관에 대한 소성변형, 응력분포가 관찰, 분석되었다. 해석 결과 예비성형체의 두께에 따라 소성변형 형태와 그에 따르는 응력분포에 많은 차이가 나는 것으로 밝혀졌다. 또 이상적인 유동성형조건 하에서 반경 방향으로의 연소관의 유효 소성변형도는 거의 균일하게 나타났다.

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Restoring blood flow to the lateral plantar artery after elevation of an instep flap or medialis pedis flap

  • Velazquez-Mujica, Jonathan;Amendola, Francesco;Spadoni, Davide;Chen, Hung-Chi
    • Archives of Plastic Surgery
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    • 제49권1호
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    • pp.80-85
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    • 2022
  • The instep flap and medialis pedis flap are both originate based on the medial plantar artery. The medialis pedis flap is based from the deep branch and the instep flap is based from the superficial branch. To increase the axial rotation, it is acceptable to ligate the lateral plantar artery. However, this can partially affect the blood supply of the plantar metatarsal arch. We restored the blood flow with a vein graft between the posterior tibial artery and the ligated stump. From 2012 to 2020, 12 cases of heel reconstruction, including seven instep flaps and five medialis pedis flaps, were performed with ligation of the lateral plantar artery. The stump of the lateral plantar artery was restored with a vein graft and between the posterior tibial artery and the ligated stump. Patients were followed for 18 months. Long-term results showed the vascular restoration of the lateral plantar artery remained patent demonstrated by doppler ultrasonography. Restoring blood flow to the lateral plantar artery maintains good blood supply to the toes. If the patient in the future develops a chronic degenerative disease, with microvascular complications, bypass surgery can still be performed because of the patency of both branches.

등방성 손상을 고려한 탄소성 대변형 문제의 유한요소해석(제1보) -탄소성 손상 구성방정식 개발- (Finite Element Analysis of Elasto-Plastic Large Deformation considering the Isotropic Damage (the 1st Report) -Development of Elasto-Plastic Damage Constitutive Model-)

  • 노인식
    • 한국해양공학회지
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    • 제14권2호
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    • pp.70-75
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    • 2000
  • In this paper a new constitutive model for ductile materials was proposed. This model can describe the material degradation due to the evolution of isotropic damage during elasto-platic deformation. The plastic flow rule was derived under the framework of thermodynamic approach of continuum damage mechanics(CDM) in which plastic strain hardening parameters and isotropic damage were taken as thermodynamic state variables. And the process to determine material constants for constitutive model using an experimental data was presented.

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Reconstruction of High-Pressure Paint Gun Injection Injured Finger Using Free Flaps with T-Shaped Pedicles and Multiple Venous Anastomoses

  • Lee, Jun Beom;Choi, Hwan Jun;Kim, Jun Hyuk;Cheon, Nam Ju;Lee, Young Man
    • Archives of Reconstructive Microsurgery
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    • 제24권2호
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    • pp.75-78
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    • 2015
  • High-pressure (HP) injection injury to the upper extremity often causes a very serious clinical problem, leading to poor outcomes, including amputation, so that a true surgical emergency is required. The outcomes can be improved with emergent wide surgical debridement. However the diagnosis of these injuries is often delayed due to underestimated evaluation at first appearance and lack of common knowledge of the seriousness of this injury. The type and pressure of the infecting material is an important factor in prognosis and organic solvents infected pressure injury can cause poor outcome and increased amputation rate. In this case, we report on reconstruction of HP oil-based paint injection injuries of the finger using T-shaped pedicles and multiple venous anastomoses. In this concept, arterial flow can be maintained by the reverse flow of distal anastomosis when there is difficulty with the proximal anastomosis. And venous flow can be preserved by deep and superficial vein anastomosis. This concept has various advantages including preserving patency of the pedicle in chronic vasculopathy or trauma cases and maintaining the arterial flow by the reverse flow of distal anastomosis and can improve the free flap survival by a two vascular anastomosis system.

소성가공시 재료유동에 대한 수치해석 및 모델실험 (Analysis of Mateiral Flow in Metal Forming Processes by Using Computer Simulation and Experiment with Model Material)

  • 김헌영;김동원
    • 대한기계학회논문집
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    • 제17권2호
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    • pp.285-299
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    • 1993
  • 본 연구에서는 UBET를 이용한 프로그램을 개발하여 소성가공 문제에 적용하였 으며, 형단조 가공에서 형 내부의 재료의 비정상 유동을 해석할 수 있는 알고리듬을 제시하였다. 매 변형단계에서 요소별 가공경화를 고려하여 자동적으로 요소시스템 (element system)을 재구성함으로써, UBET에 의한 소성가공 문제 해석을 효율적으로 할 수 있도록 하였다. 축대칭 형단조 문제에 있어서 리브의 높이대 폭의 비가 1.0, 2.0일때 UBET 및 탄소성 유한요소법에 의하여 형 내부의 재료 층만 과정을 시뮬레이션 하였으며, 단조 하중, 다이 충만도 및 재료의 유동 경향을 분석하여 적절한 유동 모델 과 초기 소재의 형상을 구하였다. 모델 재료를 사용한 형단조 모의실험을 수행하여 재료유동 및 변형 단계별 단조 하중분포 등을 구하였으며, 해석결과와 비교 분석하였 다. 또한 후방압출(backward extrusion) 및 평두형 펀치에 의한 평판압입(flat pu- nch indentation) 문제를 해석하였다. 후방압출시 모서리부의 라운딩(rounding) 효 과가 재료 유동에 미치는 영향을 고려하였으며, 평두형 펀치에 의한 평판압입에서는 상당 소성변형률(equivalent plastic strain)의 분포를 탄소성 유한요소법(elastic plastic finite element method)에 의한 결과와 비교하였다.

사출 금형의 병렬 냉각 채널 설계 방법 (DESIGN OF PARALLEL COOLING CHANNELS IN A PLASTIC INJECTION MOLD)

  • 김현수;정휘권;한병윤;김영만;박형구
    • 한국전산유체공학회지
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    • 제17권3호
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    • pp.93-98
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    • 2012
  • The injection molding process is suitable for manufacturing complicated plastic products. As the customer request higher quality products increase, realization of the precise dimensional and shape controls is getting more important. For this purpose it is important to obtain uniform cooling procedure over the whole surface of the high temperature molded plastic. Failure to this may lead to different shrinkage speed, internal stresses and unwanted shape deformations. It is necessary to distribute coolant flow rates to the main channel and to the sub-channels properly to insure uniform cooling process when there are parallel cooling channels. In this study, three-dimensional turbulent flow simulations for representative parallel cooling channels were performed. To insure the intended flow rate to each sub-channels, various shape designs for the channel system were investigated. The results show that as the Reynolds number increases the effect of shape design is more profound. Through the proper flow distribution, uniform cooling effects would be expected.

Study on the unidirectional compaction of terminal cables in the CICC joint

  • 남현일;이호진;박재학;홍계원
    • Progress in Superconductivity
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    • 제3권2호
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    • pp.218-223
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    • 2002
  • The void volume fraction of cables is one of the effective parameters to characterize the joints of superconducting magnet. Because electrical resistance and cooling stability in the CICC (Cable-in-Conduit Conductors) joint are governed by the void volume fraction, it should be controlled constantly in the termination of cable. The change of cross-section shape in the cable was fecund during the unidirectional compaction of terminal sleeve. The non-uniform thickness of the sleeve after compaction is expected because the loading is not taxi-symmetric, and the plastic flow is also not axi-symmetric. The CICC was compacted from 45% void volume fraction to 15% by using two-piece compaction jig, which could be pressed mini-directionally. Commercial code, ABAQUS, was used to analyze the plastic flow in the sleeve during the unidirectional compaction. The increment of radius of curvature of compaction jig could minimize the change of the deformed shape of cables. The calculated results were agreed with the experimental observations.

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