• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2007년도 춘계학술대회A
• /
• pp.183-188
• /
• 2007

In this paper, we propose a 2D-FE model in single impact with combined physical factors to obtain a unique residual stress by shot peening. Applied physical parameters include elastic-plastic deformation of shot ball, material damping coefficients, strain rate, dynamic friction coefficients. Single impact FE model consists of 2D axisymmetric elements. The FE model with combined factors showed converged and unique distributions of surface stress, maximum compressive residual stress and deformation depth. Further, in contrast to the FE models with rigid shot and elastic deformable shot, FE model with plastic deformable shot produces residual stresses very close to experimental solutions by X-ray diffraction. We therefore validated the 2D FE model with combined peeing factors and plastic deformable shot. This FE model will be a base of the 3D FE model for residual stresses by multi-impact shot peening.

• 대한기계학회논문집A
• /
• 제32권4호
• /
• pp.362-370
• /
• 2008

In this paper, we propose a 2D-FE model in single impact with combined physical factors to obtain a unique residual stress by shot peening. Applied physical parameters consist of elastic-plastic deformation of shot ball, material damping coefficients, strain rate, dynamic friction coefficients. As a kinematical parameter, there is impact velocity. Single impact FE model consists of 2D axisymmetric elements. The FE model with combined factors showed converged and unique distributions of surface stress, maximum compressive residual stress and deformation depth. Further, in contrast to the FE models with rigid shot and elastic deformable shot, FE model with plastic deformable shot produces residual stresses very close to experimental solutions by X-ray diffraction. We therefore validated the 2D FE model with combined peening factors and plastic deformable shot. This FE model will be a base of the 3D FE model for residual stresses by multi-impact shot peening.

• 대한기계학회논문집A
• /
• 제32권8호
• /
• pp.642-653
• /
• 2008

In this paper, we propose a 3-D finite element (FE) analysis model with combined physical behavior and kinematical impact factors for evaluation of residual stress in multi-impact shot peening. The FE model considers both physical behavior of material and characteristics of kinematical impact. The physical parameters include elastic-plastic FE modeling of shot ball, material damping coefficient, dynamic friction coefficient. The kinematical parameters include impact velocity and diameter of shot ball. Multi-impact FE model consists of 3-D symmetry-cell. We can describe a certain repeated area of peened specimen under equibiaxial residual stress by the cell. With the cell model, we investigate the FE peening coverage, dependency on the impact sequence, effect of repeated cycle. The proposed FE model provides converged and unique solution of surface stress, maximum compressive residual stress and deformation depth at four impact positions. Further, in contrast to the rigid and elastic shots, plastically deformable shot produces residual stresses closer to experimental solutions by X-ray diffraction. Consequently, it is confirmed that the FE model with peening factors and plastic shot is valid for multi-shot peening analyses.

• 대한기계학회논문집A
• /
• 제34권3호
• /
• pp.323-331
• /
• 2010

본 연구에서는 경사충돌시 피닝잔류응력 평가를 위해 3 차원 유한요소해석모델을 제안한다. 단일경사 충돌 해석모델을 이용해 Rayleigh 재료감쇠, 동적마찰 그리고 재료의 변형률 속도에 대한 영향을 알아 보고 이를 통합하여 피닝잔류응력 유일해를 얻는다. 숏볼은 변형을 고려한 소성숏을 포함한 해석 모델이며, 다중숏 경사충돌해석으로 확장한다. 다중경사충돌 해석모델은 단일경사충돌 연구를 통해 결정된 통합된 피닝인자들을 반영했고, 숏볼은 소성숏을 사용하였다. XRD 실험해와 비교시, 강체 및 탄성숏 해석모델에서 얻어진 해석해에 비해 소성숏 모델의 해석해가 실험해에 매우 근접하다. 이로부터 다양한 투사각을 갖는 3 차원 유한요소해석모델의 유효성을 확인하였다. 궁극적으로 제안된 해석모델은 실제 피닝현상을 충분히 반영하기 위한 다중숏 경사충돌해석연구의 초석이 될 것이다.