• Title/Summary/Keyword: Plastic Welding

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Elasto-Plastic Behavior of Steel Beams with High Strength Bolted Splices (고력볼트 접합이음 철골보의 탄소성거동)

  • Choi, Sung Mo;Kim, Jin Ho;Roh, Won Kyoung
    • Journal of Korean Society of Steel Construction
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    • v.15 no.5 s.66
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    • pp.531-539
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    • 2003
  • Unlike field-welded moment frames damaged during the Northridge earthquake, a column-tree moment frame has a tool to control and reduce its seismic behavior. The tool is the girder splice. Girder splices could be designed to be sufficiently ductile and to have a prescribed bending moment capacity. In such a design, during earthquakes, the girder splices would act as ductile "fuses" and limit the magnitude of forces including the bending moment that could be developed in the frame. In Korea, most moment frames arc composed of a column-tree moment frame. Therefore, the elasto-plastic behavior of steel beams with high strength bolted friction splice should be clarified. Furthermore, structural capacities, including energy absorption capacity, must be quantitatively found. This paper discusses an experimental study to clarify elasto-plastic behavior of steel beams with high strength bolted friction splices. A total of 5 specimens were tested. A specimen was fabricated to have a beam splice designed by a full strength method. Other specimens were fabricated to have beam splices with 75%, 50% and 0% capacities compared with the specimen.

Structural Reinforcement Methods and Structural Safety Analysis for the Elevated Eaves Height 1-2W Type Plastic Greenhouse (측고를 높인 1-2W형 비닐하우스의 구조안전성 분석 및 구조보강 방법)

  • Ryu, Hee-Ryong;Yu, In-Ho;Cho, Myeong-Whan;Um, Yeong-Cheol
    • Journal of Bio-Environment Control
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    • v.18 no.3
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    • pp.192-199
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    • 2009
  • This study was conducted to find proper structural reinforcement methods for the 4.5m-high (eaves height) 1-2W type plastic greenhouse. 3D finite element analysis was used to analyze the steel-tube structure. The 4.5m-high 1-2W type plastic greenhouse was modified by welding 1.5m-long steel-pipes into a 3.0m-tall columns of the standard 1-2W type plastic greenhouse. This remodeling method is widely used in Korea with farmer's discretion to increase the production when they grow paprika. But it is not based on the quantitative structural analysis. The proposed reinforcement methods were proved to stand against the design wind velocity of $40m{\cdot}s^{-1}$ and snow depth of 40cm. It strongly implies that the cross beam between side columns and wind resistance walls, and the lattice type cross beam should be good reinforcements to improve the structural safety of the elevated eaves height plastic greenhouse.

Effect of Temperature on the Charpy Impact and CTOD Values of Type 304 Stainless Steel Pipeline for LNG Transmission

  • Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik;Kho, Young-Tai
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1064-1071
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    • 2002
  • Stainless steel pipe of type 304 the with a wall thickness of 26.9 mm and the outer diameter 406.4 mm is welded by manual arc welding process. Mechanical properties and fracture toughness of type 304 stainless steel are investigated in the temperature ranging from room temperature to -162$^{\circ}C$ The results obtained are summarized as follows. The tensile strength noticeably increases as the temperature becomes lower while the yield strength is relatively insensitive to temperature. The Charpy impact energy and CTOD values become higher in the case that crack propagation direction is aligned to the transverse axis upon the rolling direction than longitudinal direction. The drop of fracture toughness is associated with the noticeable diminution of plastic component as temperature seduces from room temperature to -162$^{\circ}C$ .

Analysis of Weld-induced Deformation in Aluminum Plates (알루미늄 판의 용접변형해석)

  • Lee Joo-Sung;Hoi Nguyen Tan
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.1 s.151
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    • pp.32-39
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    • 2007
  • A three-dimensional finite element model has been developed to simulate the MIG P/S welding process of two aluminum plates. The finite element calculations are performed using ANSYS finite element code, which takes into account the thermal and mechanical non-linear material properties. The results of finite element analysis compared with those of experiment to show its validity in view of distortions. Parametric studies are carried out on the validated model to assess the effects of various factors on the final residual distortion. Large deformations, temperature dependent material properties are included in the model. Finally, the formulas of fitting curves of angular distortion transverse shrinkage, and longitudinal shrinkage have been proposed.

Form-joining Process with the Aid of Adhesive for Joining of a Sheet Metal Pair (접착-성형 공정을 이용한 중첩된 박판간의 결합)

  • 정창균;김태정;양동열;권순용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.131-135
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    • 2003
  • The form-joining process (or clinching) uses a set of die and punch to impose the plastic deformation-induced geometric constraint on a sheet metal pair, But their joining strength ranges 50-70 percent of that of the resistance spot welding. In this paper, a new form-joining process with the aid of adhesive is proposed in which an epoxy adhesive is applied to a sheet metal pair, to improve joining strength. The strength and mechanical properties of the new process are discussed and compared for other joining processes.

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Production of CO2 Laser Forming Machine for Bending of Sheet Metal Using the FE-Analysis (유한요소해석을 이용한 박판 벤딩용 CO2 레이저 성형기 제작)

  • Ko D.C.;Lee C.J.;Kim B.M.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.319-325
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    • 2006
  • The laser forming process is a new flexible forming process without forming tools and external force, which is applied to various fields of industry. Especially, applications of the laser forming process focused on cutting, welding and marking process. In this paper, the laser bending process of sheet metal which is heated by laser beam and formed by internal stress is simulated by using thermo elastic-plastic analysis model. Based on the result of FE-analysis, the laser bending machine is made to obtain reliable data for sheet bending. Under the same condition as FE-analysis, the laser bending experiment has been performed to ver 펴 the result of FE-analysis and good agreement has been obtained between FE-analysis and experiments. Additional laser bending experiments have been performed to evaluate the laser bending machine.

Residual Stress of the Lower Control Arm Subjected to Cyclic Loading (변동하중을 받는 Lower Control Arm의 잔류응력 변화)

  • Kim Gi-Hoon;Kang Woo-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.602-608
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    • 2006
  • Vehicle components such as lower control arm are usually affected by heat during the welding process. As a result, residual stress is generated, which has much effect on mechanical performances such as crashworthiness and durability. In this study, the residual stress in lower control arm has been measured by the x-ray diffraction method and been analyzed by finite element methods. Heat transfer during seam weld process has been calculated and used in calculating thermal deformation with temperature dependent material properties. High residual stress has been found at vertical wall both by measurement and simulation. The simulation also showed the residual stress re-distribution when the component is subjected to cyclic loading condition.

A Study on the friction weldability of inconel alloy-stainless steel (인코넬 합금과 스테인레스 강의 마찰용접 특성 연구)

  • 김의환;민택기
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.73-78
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    • 2001
  • In this study, the friction weldability and properties of inconel alloy(IN738LC) to stainless steel (STS304) was investigat-ed. Upset length increased according to increment of friction pressure and time. The tensile strength of the friction weld-ing reached 85% of the STS304 base metal strength under the conditions of 8 sec friction time, 50MPa friction pressure and 150 MPa upset pressure. From the result of fracture surface analysis, IN738LC section can be joined with STS 304 materials in shape of a convex lens. Also, the temperature of welded interface was measured with k-type thermocouple. Finally the plastic flow confirmed at the welded interface STS304 by micro test.

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Mobile Software Platform for Root Industry (뿌리산업을 위한 모바일 SW 플랫폼)

  • Lee, Sang Uk;Yi, Man Hui
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.13-17
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    • 2017
  • The sectors of the Root industry include casting, plastic works, welding, surface treatment, and heat treatment. While the industry is concerned with the processing technologies that are used in most of the manufacturing industries, the sophistication of the corresponding manufacturing information systems is very low. This paper describes a manufacturing information system for the building sector for which the smartphone devices that the workers use in their daily lives are employed, and where the cost of the adaption of the manufacturing system at their factories is minimized. The proposed system consists of the following three parts: UI composer, General Application, and Gateway.

A Study of Fatigue Life Prediction for Automotive Spot Weldment using Local Strain Approach (국부변형률근사법을 이용한 차체 점용접부의 피로수명 예측에 관한 연구)

  • Lee, Song-In;Na, Sung-Hun;Na, Eui-Gyun;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.61-66
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    • 2000
  • The fatigue crack initiation life is studied on automotive spot weldment made from cold rolled carbon steel(SPC) sheet by using DCPDM and local strain approach. It can be found that the fatigue crack initiation behavior in spot weldment can be definitely detected by DCPDM system. The local stresses and strains are estimated by elastic-plastic FEM analysis and the alternative approximate method based on Neuber's rule were applied to predict the fatigue life of spot weldment. A satisfactory correlation between the predicted life and experimental life can be found in spot weldment within a factor of 4.

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