• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.6
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• pp.826-837
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• 2004

Rotational molding is a plastics processing technique that is ideally suited to producing relatively large, hollow, seamless parts which are partially or totally enclosed. Designers of plastic parts turn to rotational molding to produce small or large parts of unusual shape that cannot be produced as one piece by other processes, e.g., blow molding and thermoforming. In this paper, in order to enhance the quality of rotational molding plastic products, 1) surface features for the plastic products are characterized by using an image analysis system, 2) maximum tensile strength for the plastic products that are made of materials that consist of Samsung-Atofina R90lU, pigments and two different kinds of calcium carbonate (OMYA CaCO$_3$) is measured and compared with each other by using an Instron universal testing machine, 3) thickness for the plastic products is non-destructively measured to investigate the quality of the plastic products by using an A-scan ultrasonic tester.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.2
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• pp.87-92
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• 2015

The injection molding process is widely used in the production of most plastic products. In order to make metal-colored plastic products like those found in modern luxury home alliances, metallic pigments are mixed with a basic resin material for injection molding. However, process control for metal-colored plastic products is extremely difficult due to the non-uniform melt flow of the metallic resin pigments. In this study, the effect of process parameters on the quality of a metal-colored plastic product is evaluated. A rapid mold cooling method using a compressed cryogenic fluid is also proposed to decrease the content of undesired compounds within the plastic product.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.7
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• pp.2963-2968
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• 2011

Plastic injection products have been widely used in various electronic appliances and high-tech commodities. However, plastic injection product manufacturers have to spare no efforts to shorten new product development period to introduce new products into the market ahead of other competitors, gaining competitiveness and satisfying customers. The manufacturers cannot only get big target market share rapidly but also the advantage of leading the product price in order to survive in highly competitive market. This paper proposes the cost estimation approach of feature-based plastic injection products by using hybrid artificial neural network and genetic algorithm. The proposed method is to dramatically simplify and shorten the complex conventional cost estimation procedures and the requested computation parameters of plastic injection products. The case study demonstrates the efficiency and effectiveness of the proposed model in solving the cost estimation problem of plastic injection products at the development stage.

• Transactions of Materials Processing
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• v.32 no.3
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• pp.129-135
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• 2023

The use of engineering plastic products in internal combustion engine and electric cars to improve stiffness and reduce weight is increasing significantly. Among various lightweight materials, engineering plastics have significant advantages such as cost reduction, improved productivity, and weight reduction. In particular, engineering plastics containing glass fibers are used to enhance stiffness. However, the stiffness of glass fibers can increase or decrease depending on their orientation. Before developing plastic products, optimal designs are determined through injection molding and structural analysis to enhance product reliability. However, reliable analysis of products with variable stiffnesses caused by anisotropy cannot be achieved via the conventional isotropic structural analysis, which does not consider anisotropy. Therefore, based on the previously reported study "the Effect of Impacted Fracture in Glass Fiber Orientation with Injection Molding & Structural Coupled Analysis," this study aims to investigate the structural analysis and degradation mechanisms of various polymers. In particular, this study elucidates the actual mechanism of plastic fracture by analyzing various fracture conditions and their corresponding simulations. Furthermore, the objective of this study is to apply the injection molding and structural coupled analysis mechanism to develop engineering plastic products containing glass fibers. In addition, the study aims to apply and improve the plastic fracture mechanism in actual products by exploring anisotropy and stiffness reduction owing to the unfilled polymer weld line.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.10a
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• pp.33-38
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• 2001

This study aims to systematically research the various phenomena which arise from compression molding of fiber reinforced plastic composites. Long fiber reinforced plastic composites are rib type compression molded in order to measure the orientation in products, and the specimens are photographed with soft X-ray. The intensity of the photograph is applied by an image scanner, and the fiber orientation distribution of products is measured by using an image processing technique.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.11a
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• pp.167-168
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• 2020

In order to expand the material recycling of waste plastics made of composite materials, it is necessary to develop the use of material recycling products and to secure their quality stability. In this paper, as a basic study to secure the stability of the quality of household waste plastic material recycling products, the quality characteristics of recycled materials according to the production period were compared and reviewed. In addition, the average tensile strength of the recycled products by production period for 4 months was 12.33 MPa, and the average density was 1.35 g/m3.

• Archives of Plastic Surgery
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• v.50 no.2
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• pp.210-212
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• 2023

• Journal of Environmental Health Sciences
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• v.13 no.2
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• pp.51-63
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• 1987

We identified pyrolysis condition, effect of catalyzer and pyrolysis mechanism through contact decomposed method by adding Bentonite in waste plastic of hospital solid waste. The result from this study were summarized as the followings: 1. The optimum fuel oil were obtained when hospital wasted plastic (P.P) and Bentonite were mixed in the ratio of 30:1. 2. Maximum absorption wave of hospital wasted plastic (P.P) appeared at 2900cm$^{-1}$, 1480cm$^{-1}$, 1360cm$^{-1}$ and 1180 cm$^{-1}$ by FT-IR and the plastics were identified and confirmed. 3. Reaction temperature of hospital wasted plastic started at 360$\circ$C, proceed rapidly at 437.5$\circ$C and finished at 481$\circ$C. The residue was 0.729%. When bentonire was added started at 318$\circ$C, proceed rapidly at 399.5$\circ$C and finished at 449.3$\circ$C, the residue being 4.23%. 4. Pyrolysis products of hospital wasted plastic were about 90 kinds. The Main components were 2-Heptene-3-ethyl-4-trimethyl (27.4%), 1-Heptene-2-isobutyl-6-methyl (8.6%) and 1-Heptene decene (7.7%). There was little component difference at different temperature. This is the result from stability of decomposition product. 5. Pyrolysis efficiency increased by the addition Bentonire. 6. Some of the Environmental and Sanitary problems could be solved by the pyrolysis of hospital wasted plastic and the decomposed products were to be used as fuel oil.

• Journal of The Korean Society of Agricultural Engineers
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• v.65 no.4
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• pp.45-52
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• 2023

This study was conducted to examine the possibility of use as a structural material for ginseng cultivation facilities of recycled plastics. In order to determine the possibility that recycled plastic can replace timber used as a structural material for ginseng cultivation facilities, the specimens collected by elapsed time were compared with timber through bending tests. In addition, in order to analyze the effect of external environmental conditions on recycled plastic products, bending test was conducted with the specimens that had completed weathering test and accelerated heat aging test respectively. As a result, the bending strength of recycled plastic specimens with the elapsed time of 360 days was lower than that of timber. But bending strength of recycled plastic specimens exceeded the design allowable stress standard set by the Korea design standard (MOLIT, 2016). There was no degradation in quality of recycled plastic due to the external environment, and it was found that there would be no problem even if it was used as a structural material for ginseng cultivation facilities.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.7
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• pp.2118-2133
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• 1996

A preform is designed by the backward tracing scheme of the rigid-plastic finite element method(FEM) for net-shape shell nosing components without machining after forming. The current process of the shell nosing requires cost-consuming machining to produce final products. Here, the backward tracing scheme of the rigid-plastic FEM, a novel method for preform design of metal forming processes, derives a sound preform for net-shape shell nosing product. The current process is simulated by the rigid-plastic finite element analysis to check the metal flow involved in the forming with a trial preform and its modified preform. The two preforms are found to be inadequate for net-shape shell nosing product. The first application of the back ward tracing scheme derives a preform producing a not-shape shell nosing product. The first application of the backward tracing scheme derives a preform producing a net-shape product numerically, but it is difficult to be formed economically as a preform. Thus an improved preform is designed by the badkward tracing scheme, which is suitable for net-shape manufacturing of the shell nosing components in view of economy of production and forming characteristics of the product. The preform in the current process and a modified preform are confirmed by a series of experiments and the results give the same deformation with the numerical ones. Finally the newly designed preform by the FEM was experimentally proved to be adequate in obtaining net-shape products.