• 제목/요약/키워드: Plastic IC

검색결과 84건 처리시간 0.021초

원자력압력용기강 (SA508-3)의 평활 및 측면홈 CT시험편을 이용한 J$_{IC}$ 평가 (JIC Evaluation of the Smooth and the Side-Grooved CT Specimens in the Reactor Pressure Vessel Steel(SA508-3))

  • ;오세욱;임만배
    • 한국해양공학회지
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    • 제8권2호
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    • pp.173-184
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    • 1994
  • 원자력 압력용기강의 탄소성 파괴인성값 $J_IC$를 CT형 시험편을 이용하여 검토하였으며, 평활 시험편 및 측면홈 시험편의 두께는 각각 $B_O$=25.4mm, $B_N$=20.4mm 이다. 측면홈의 깊이는 19.7% 이며, 홈의 각도는 90 .deg.로 가공하였다. 탄소성 파괴인성시험은 ASTM E813-81과 JSME S001-81의 추천방법에 따라 실시하였다. 두 추천방법으로 실험한 결과 ASTM 방법에 의한 $J_IC$값이 과대평가됨으로써 부대조건에 만족되지 못하였지만 JSME방법은 만족되었다. 측면홈 시험편은 R고선법에 의한 ductile tearing의 결정이 평활 시험편보다 용이하였으며, 이에 따른 $J_IC$값의 정확성을 배가 할 수 있었다. 또한 임계 스트레치존 폭($SZW_C$)은 측면홈에 의한 높은 3축응력이 발생되어 평활시험편보다 적게 나타났으며, 이러한 복합적인 원인에 기인하여 스트레치존법에 의한 $J_IC$평가는 R곡선법에 의한 평가보다 약간 과대평가됨을 알 수 있었다.

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조선용 극후물재 EH36-TMCP강의 파괴인성 해석 (Analysis on Fracture Toughness of Ultra Heavy Thick EH36-TMCP Plate Welded Joint)

  • 방희선;방한서;주성민
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.93-93
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    • 2009
  • 본 연구에서는 EGW, FCAW 공정 적용에 따른 고강도 극후판 EH36-TMCP강 용접부의 역학적 거동 및 파괴인성 $K_{IC}$ 을 규명하기 위해, 먼저 열분포, 열탄소성 수치해석을 통하여 용접부의 역학적 거동(용접잔류응력, 소성변형율 등의 크기, 분포, 발생기구)을 고찰하였다. 그리고 이때 얻어진 잔류응력을 초기응력으로 하여, 잔류응력과 외력의 복합하중에 대한 파괴인성 $K_{Ic}$ 특성을 해석하였다. 용접공정별 균열이 존재하는 용접부의 파괴기준을 살펴보면, EGW용접부의 경우가 FCAW용접부의 경우에 비해 균열의 성장이 다소 용이하여 $K_{IC}$ 값이 다소 낮게 나타났다. EGW용접부의 파괴인성 $K_{IC}$ 경우 중첩된 경우(복합하중)가 순수 외력만 작용하는 경우보다 파괴 인성치가 다소 감소하는 경향을 보이고, a/W가 작을 경우 중첩의 경우가 순수 외력만의 경우보다 파괴인성치 차이가 크나, a/W가 증가함에 따라 그 차이가 점차 없어지는 것으로 나타났다. 반면, FCAW용접부의 경우 균열길이가 작은 범위에서는 중첩된 경우가 순수 외력만 작용 할 경우보다 파괴 인성치가 다소 증가함을 보이지만, a/W가 증가함에 따라 순수 외력만의 작용의 경우와 중첩의 경우의 파괴인성 차이가 없는 것으로 나타났다.

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부균열을 가진 J-R곡선의 수정옾셋방법에 의한 평가 (Evaluation by modified offset method on J-R curve with negative crack growth)

  • 안광주;최재강
    • 한국안전학회지
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    • 제12권3호
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    • pp.45-51
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    • 1997
  • To evaluate the elastic-plastic fracture toughness by this modified offset method, the origin of J-R curve is set with drawing the blunting line on the maximum point of the negative crack growth and R curve is modified by adding the blunting factor of the experimented point on the R curve. The elastic-plastic fracture toughness $J_{IC]$ of A5083-H112 material by the modified offset method we 44kN/m on the smooth CT specimens.

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J積分法 을 이용한 複合組織鋼 의 破壞靭性評價 (Estimation of Fracture Toughness of Dual Phase Steel by J Integral)

  • 김정규;오재민;이완익
    • 대한기계학회논문집
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    • 제8권5호
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    • pp.469-475
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    • 1984
  • 본 연구에서는 구조물 경량화재료로서 변형거동이 현저히 다른 마르텐사이트 와 페라이트로 이루어진 복합조직강의 파괴인성에 관한 기본적 자료를 얻기 위하여 이 강을 모델재로서 준비하고 균열선단에서의 미시파괴기구 및 JSME Sool의 평가법을 이 용한 파괴인성에 대하여 검토하였다.

압력용기강의 파괴저항곡선의 파괴변형률에 관한 연구 (A study on the Relations Between Fracture Strain and Fracture Resistance Curve of nuclear Pressure Vessel Steel)

  • 임만배
    • 한국해양공학회지
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    • 제14권1호
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    • pp.44-51
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    • 2000
  • Safety and integrity are required for reactor pressure vessels because they are operated in high temperature. There are single specimen method multiple specimen method and load ratio analysis method which used as evaluation of safety and integrity for reactor pressure vessels. In this study the fracture resistance curve(J-R curve) elastic-plastic fracture toughness($J_{IC}$) and material tearing modulus ($T_{mat}$) of SA 508 class 3 alloy steel used as reactor pressure vessel steel are measured and evaluated at room temperature 20$0^{\circ}C$ and 30$0^{\circ}C$ according to unloading compliance method and load ration analysis method. And then the comparison with experimental $J_{IC}$ and theoretical$J_{IC}$ by local fracture strain is managed.

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가스배관재의 탄소성파괴인성에 미치는 측면홈 영향 (Effect of Side Groove on the Elastic Plastic Fracture Toughness of Gas Piping Material)

  • 임만배;차귀준;윤한기;공유식;김정호
    • 한국해양공학회지
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    • 제15권3호
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    • pp.63-68
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    • 2001
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the an unloading compliance method according to the ATM E813-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_IC. Because it is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases the scattering of them and tunneling and shear lip by the side groove.

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가스배관재의 탄소성파괴인성에 미치는 측면홈영향 (Effect of Side Grooved on the Elastic Plastic Fracture Toughness of Gas Piping Meterial)

  • 임만배;차귀준;윤한기;김정호
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 춘계학술대회 논문집
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    • pp.350-356
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    • 2001
  • SG-50 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the an unloading compliance method according to the ASTM E813-97 and E1152-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the J$_{IC}$. Because it is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases the scattering of them and tunneling and shear lip by the side groove.e.

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초정밀 박육 플라스틱 제품 성형기술- II. 냉간 절단 공정 활용 사이드 게이트 제거기술 (Injection Molding Technology for Thin Wall Plastic Part - II. Side Gate Removal Technology Using Cold Press Cutting Process)

  • 허영무;신광호;최복석;권오근
    • Design & Manufacturing
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    • 제10권3호
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    • pp.1-7
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    • 2016
  • In the semiconductor industry the memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. After injection molding process the side gates were needed to remove for further assembly process. ln this study, the cold press cutting process was applied to remove the gates. For design of punch and die, the cold press cutting analysis was implemented by$DEFORM-2D^{TM}$ ln consideration of the simulation results, an adequate punch and die was designed and made for the cutting unit. In order to verify the performance of cutting process, the roughness of cutting section of the part was measured and was satisfied in requirement.

초정밀 박육 플라스틱 제품 성형기술에 관한 연구 (A study on the injection molding technology for thin wall plastic part)

  • 허영무;신광호
    • Design & Manufacturing
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    • 제10권2호
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    • pp.50-54
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    • 2016
  • In the semiconductor industry the final products were checked for several environments before sell the products. The burning test of memory and chip was implemented in reliability for all of parts. The memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. In this study, injection molding process analysis was executed for 2 and 4 cavities moldings with runner, gate and sprue. The warpage analysis was also implemented for further gate removal process. Through the analyses the total deformations of the moldings were predicted within maximum 0.05mm deformation. Finally in consideration of these results, 2 and 4 cavities molds were designed and made and tested in injection molding process.

가스배관재의 피로균열진전거동과 파괴저항특성곡선에 관한 연구 (A Study on Fatigue Crack Growth Behavior and R-Curve Characteristics of Gas Piping Material)

  • 손종동;임만배
    • 동력기계공학회지
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    • 제11권1호
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    • pp.127-133
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    • 2007
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the unloading compliance method according to the ASTM E813-97 and E1152-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_{IC}$. It is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases a phenomenon of the tunneling and shear lip by the side groove.

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