• 제목/요약/키워드: Plasma sprayed coating

검색결과 157건 처리시간 0.021초

크로뮴 카바이드 나노 분말을 이용한 용사코팅 층의 내마모 특성에 관한 연구 (Tribological Behavior of Thermally Sprayed Nano Composite Chromium Carbide)

  • 이정엽;신종한;임대순;안효석
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제33회 춘계학술대회 개최
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    • pp.42-48
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    • 2001
  • Chromium carbides have the excellent wear properties as transition metal carbides. Their tribological applications were studied recently. The nano-sized ceramic could enhance the mechanical and electronical properties of materials. In this study, it was observed to test the wear of the coated surface of nano-sized chromium carbides. The nano-sized chromium carbides were produced by sol-gel processing. Coating surface of produced powders was obtained front plasma spraying. Wear test of coating surface was held increasing temperature. The friction coefficient and the wear loss were testified in dry environment. And the worn surfaces were analyzed by XRD and SEM.

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고속가스플래임 용사법을 이용한 광촉매 $TiO_2$-생분해성 플라스틱 복합재료의 개발 (The Development of Functional Photocatalytic $TiO_2$-Biodegrdable Plastic Composite Material by HVOF Spraying)

  • 방희선;방한서
    • Journal of Welding and Joining
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    • 제24권5호
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    • pp.57-61
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    • 2006
  • For the production of functional $TiO_2$-biodegradable plastic (polybutylene succinate:PBS) composite material with photocayalytic activity, we attempted to prepare $TiO_2$ coatings on PBS substrate by HVOF and plasma spraying techniques under various conditions. The microstructures of coatings were characterized with SEM and XRD analysis, and the photocatalytic efficiency of coatings was evaluated by the photo degradation of gaseous acetaldehyde. The effects of primary particle size and spraying parameters on the formation behavior, photocatalytic performance of the coatings have been investigated. The results indicated that for both the HVOF sprayed $P_{200}$ and $P_{30}$ coatings, the high anatase ratio of 100% can be achieved regardless of fuel gas pressure. On the other hand, the HVOF sprayed $P_7$ coating exhibited a largely decreased anatase ratio (from 100% to 49.1%) with increasing the fuel gas pressure, which may be attributed to much higher susceptibility of heat for 7 nm agglomerated powder. HVOF sprayed $P_{200}$ and $P_{30}$ coatings show better performance as compared to that of plasma sprayed $P_{200}$ coatings owing to the higher anatase ratio. However, the HVOF sprayed $P_7$ coatings did not show the photocatalytic activity, which may result from the extremely small reaction surface area to the photocatalytic activity and low anatase ratio.

플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구 (Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating)

  • 김대진;신인환;구재민;석창성;김문영
    • 대한기계학회논문집A
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    • 제33권2호
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    • pp.162-168
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    • 2009
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구 (Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating)

  • 김대진;신인환;구재민;석창성;김문영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.216-221
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    • 2008
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that determination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

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가열 롤에서 플라즈마 TiO2-NiCr 용사피막의 특성 (Characteristics of Plasma Sprayed TiO2-NiCr Conductive Heating Roll Coatings)

  • 강태구;진민석;고영봉;김태형;조상흠;박정식;김종철;박경채
    • Journal of Welding and Joining
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    • 제25권4호
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    • pp.28-34
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    • 2007
  • The heating unit of direct heating method manufactured as the plasma spray coating of $TiO_2/NiCr$ conductive heating material on the surface of heating unit in order to improve the disadvantages of indirect heating method. $TiO_2$ and NiCr (80wt.%Ni-20wt.%Cr) that had the properties of conduction and heating was chosen for the conductive heating material. The compositions of the composite powders were studied $TiO_2-30wt.%NiCr\;and\;TiO_2-10wt.%NiCr$. As the heating temperature was increased, the hardness of heating layer was increased because of the fine microstructure and the decrease of porosity. The adhesion strength was decreased for coarsening and connection of voids in the insulation layer, and the electrical resistivity of heating layer was increased for fine crack formation and growth. In this study, the best efficient sprayed coatings with heating unit was concluded as the plasma sprayed $TiO_2-10wt.%NiCr$ coatings that was heat treated at $300^{\circ}C$.

Electrochemical corrosion behavior of atmospheric-plasma-sprayed copper as a coating material for deep geological disposal canisters

  • Sung-Wook Kim;Gha-Young Kim;Young-Ho Lee;Jun-Hyuk Jang;Chung-Won Lee;Jeong-Hyun Woo;Seok Yoon
    • Nuclear Engineering and Technology
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    • 제55권11호
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    • pp.4032-4038
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    • 2023
  • Cu, which exhibits excellent corrosion resistance in underground environments, has been investigated as a canister material for use in the deep geological disposal of spent nuclear fuels. In this study, the technical viability of atmospheric plasma spraying for producing Cu-coated canisters was investigated. A high-purity Cu film (millimeter scale) was deposited onto a stainless-steel substrate using a plasma gun with a shroud structure. Potentiodynamic polarization studies revealed that the Cu film exhibited a sufficiently low corrosion rate in the groundwater electrolyte. In addition, no pitting corrosion was observed on the Cu film surface after accelerated corrosion studies. A prototype cylindrical Cu film was fabricated on a 1/20 scale on a stainless-steel tube to demonstrate the scalability of atmospheric plasma spraying in producing Cu-coated canisters.

서스펜션 플라즈마 스프레이 코팅법을 이용한 이트리아 코팅막 제조와 특성 (Fabrication and characteristics of suspension-plasma-sprayed yttrium oxide coatings)

  • 김민숙;소성민;김형순;박성환;함영재;전민석;김경훈
    • 한국결정성장학회지
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    • 제29권6호
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    • pp.359-364
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    • 2019
  • 서스펜션 플라즈마 스프레이 법은 미세한 분말을 용사 공정에 적용함으로써 전통적인 플라즈마 스프레이 법의 단점을 극복하고자 개발된 코팅법이다. 본 연구에서는 고밀도의 Y2O3 코팅막을 제조하기 위해 서스펜션 플라즈마 스프레이법을 이용하여 플라즈마 건의 전류량과 총 가스 유량을 공정변수로 하여 코팅막을 제조하였으며, 그에 따른 코팅막 특성에 대한 연구를 하였다. 코팅막의 미세구조 및 물리적 특성 평가 결과 플라즈마 건 전류량 200 A, 총 가스 유량 220 L/min의 조건에서 층상 결함 없이 0.2 vol%의 매우 낮은 기공률을 갖는 고밀도의 Y2O3 코팅막을 제조할 수 있었다.

내경 플라즈마 용사법에 의한 과공정 Al-Si 합금의 실린더 블록 보어 개발을 위한 기초연구 (Basic Research for Development of Hypereutectic Al-Si Alloyed Cylinder Block Bore by Plasma Spraying System for Internal Diameters)

  • 김병희;이형근;김혜성
    • 한국재료학회지
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    • 제11권11호
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    • pp.965-971
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    • 2001
  • The objective of this study is to investigate the characteristics - microstructure, hardness, adhesive strength and friction coefficient - of the coatings with aging - treatment after optimizing internal- plasma spraying parameters for Al-30wt%Si powder as a basic research to manufacture the cylinder block bore for Al engine composed of Al-30wt%Si alloy on Al alloy, The optimum internal-plasma spraying parameters of Al-30wt%Si alloy are summarized as follows: voltage: 37.5V, current: 160A, working distance: 25mm, gun traverse speed: 4.5mm/s, rotating speed: 518m/min. The primary Si particles grew aggressively with increasing heat-treating temperature. The hardness of the as-sprayed coating was about Hv=275 but this value was abruptly decreased with increasing heat-treating temperature. And average friction coefficient of the coating was below 0.08 after heat treatment for 48h at $175^{\circ}C$.

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플라즈마 용사 BSCCO(Bismuth Strontium Calcium Copper Oxide) 초전도 피막의 접합 특성 (Joining Characteristics of Plasma Sprayed BSCCO Superconducting Coatings)

  • 박정식;조창은;고영봉;박광순;박경채
    • 한국표면공학회지
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    • 제46권5호
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    • pp.181-186
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    • 2013
  • We performed plasma spraying for 2001 (Bi:Cu = 2:1), 0212 (Sr:Ca:Cu = 2:1:2) oxide powders. $Bi_2Sr_2CaCu_2Ox$ (2212) superconductor has been prepared by PMP-AT (partial melting process-annealing treatment). The 2212 phase is synthesized between Sr-Ca-Cu oxide coating layer (0212) and Bi-Cu oxide coating layer (2001) by movement of partial melted Bi on 2001 layer and the diffusion reaction (Cu, Sr, Ca) after PMP-AT. There are two different coating layers on joining process. The one is ABAB coating layers and the other is BAAB coating layers by arrangement of 2001 (A), 0212 (B) layers. We performed heat treatment these two different coating layers processes under same PMP-AT conditions. We obtained Bi-2212 superconducting layers at each experimental condition, and the result of MPMS, the critical temperature was showed about 78 K. But the microstructure images and result of EDS as each experimental variable were showed about the qualitatively different Bi-2212 superconducting phases. We also deduced the generation mechanism of Bi-2212 superconducting layer as a result of these experimental data, microstruc ture images, EDS data and phase diagram.

$SiO_2$$TiO_2$가 첨가된 $Cr_2$$O_3$용사코팅의 마찰 .마멸 특성 (Wear and Friction characteristics of $Cr_2$$O_2$ coating included $SiO_2$ and $TiO_2$)

  • 서보현;김태형;김석삼
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.69-77
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    • 2001
  • Wear and Friction characteristics of plasma-sprayed Cr$_2$O$_3$ coating and Cr$_2$O$_3$ coating included SiO$_2$ and TiO$_2$ against SiC ball have been investigated under different loads. Worn surfaces were observed by SEM and worn surfaces were analyzed by EDS. The Friction coefficient and the Wear resistance of Cr$_2$O$_3$-5SiO$_2$-3TiO$_2$coating was less than that of Cr$_2$O$_3$ coating. The main mechanisms were plastic deformation and brittle fracture. The film on surface were made by plastic deformation and compacted wear debris. This film protect wear of coating

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