• Title/Summary/Keyword: Plant process modeling

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Development of a System for Visualization of the Plant 3D Design Data Based on ISO 15926 (ISO 15926 기반 플랜트 3D 설계 데이터 가시화를 위한 시스템 개발)

  • Jeon, Youngjun;Kim, Byung Chul;Mun, Duhwan
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.2
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    • pp.145-158
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    • 2015
  • ISO 15926 is an international standard for the sharing and integration of plant lifecycle information. Plant design data consist of logical configuration, equipment specifications, 2D piping and instrument diagrams (P&IDs), and 3D plant models (shape data). Although 3D computer-aided design (CAD) data is very important data across the plant lifecycle, few studies on the exchange of 3D CAD data using ISO 15926 have been conducted so far. For this, we analyze information requirements regarding plant 3D design in the process industry. Based on the analysis, ISO 15926 templates are defined for the representation of constructive solid geometry (CSG) - based 3D design data. Since system environments for 3D CAD modeling and Semantic Web technologies are different from each other, we present system architecture for processing and visualizing plant 3D design data in the Web Ontology Language (OWL) format. Through the visualization test of ISO 15926-based 3D design data for equipment with a prototype system, feasibility of the proposed method is verified.

Simulation of Separation and Purification Process of 50 kg/day Pilot Plant for DME Production (일일 50 kg DME 생산을 위한 파일럿 플랜트 분리 정제공정 모사)

  • Cho Jung-Ho;Cho Won-Il;Na Young-Jin;Shin Dong-Keun;Rhim Kye-Kyu
    • Journal of the Korean Institute of Gas
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    • v.10 no.2 s.31
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    • pp.22-26
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    • 2006
  • In this study, modeling and simulation works using Aspen Plus were carried out for DME separation and purification process of pilot plant for the daily production of 50 kg of DME. For modeling of the entire DME separation unit, NRTL liquid activity coefficient model was used for the prediction of liquid phase non-idealities, Henry's law option was also used for the estimation of solubilities of light gases in solvents and SRK equation of state model was utilized for the description of vapor phase non-idealities. DME having over 98 wt% purity was obtained as a side distillate product in a DME purification column.

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Process Modeling of IGCC Power Plant using Open-Equation Modeling Framework (개방형 수식모델링 툴을 이용한 IGCC 플랜트 공정모사)

  • Kim, Simoon;Joo, Yongjin;Kim, Miyeong;Lee, Joongwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.113.1-113.1
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    • 2010
  • IGCC(Integrated Coal Gasification and Combined Cycle) plants can be among the most advanced and environmental systems for electric energy generation from various feed stocks and is becoming more and more popular in new power generation fields. In this work, the performance of IGCC plants employing Shell gasification technology and a GE 7FB gas turbine engine was simulated using IPSEpro open-equation modeling environment for different operating conditions. Performance analyses and comparisons of all operating cases were performed based on the design cases. Discussions were focused on gas composition, syngas production rate and overall performance. The validation of key steady-state performance values calculated from the process models were compared with values from the provided heat and material balances for Shell coal gasification technology. The key values included in the validation included the inlet coal flow rate; the mass flow rate, heating value, and composition of major gas species (CO, H2, CH4, H2O, CO2, H2S, N2, Ar) for the syngas exiting the gasifier island; and the HP and MP steam flows exiting the gasifier island.

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A Radiation-hardened Model Design of CMOS Digital Logic Circuit for Nuclear Power Plant IC and its Total Radiation Damage Analysis (원전용 IC를 위한 CMOS 디지털 논리회로의 내방사선 모델 설계 및 누적방사선 손상 분석)

  • Lee, Min-Woong;Lee, Nam-Ho;Kim, Jong-Yeol;Cho, Seong-Ik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.6
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    • pp.745-752
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    • 2018
  • ICs(Integrated circuits) for nuclear power plant exposed to radiation environment occur malfunctions and data errors by the TID(Total ionizing dose) effects among radiation-damage phenomenons. In order to protect ICs from the TID effects, this paper proposes a radiation-hardening of the logic circuit(D-latch) which used for the data synchronization and the clock division in the ICs design. The radiation-hardening technology in the logic device(NAND) that constitutes the proposed RH(Radiation-hardened) D-latch is structurally more advantageous than the conventional technologies in that it keeps the device characteristics of the commercial process. Because of this, the unit cell based design of the RH logic device is possible, which makes it easier to design RH ICs, including digital logic circuits, and reduce the time and cost required in RH circuit design. In this paper, we design and modeling the structure of RH D-latch based on commercial $0.35{\mu}m$ CMOS process using Silvaco's TCAD 3D tool. As a result of verifying the radiation characteristics by applying the radiation-damage M&S (Modeling&Simulation) technique, we have confirmed the radiation-damage of the standard D-latch and the RH performance of the proposed D-latch by the TID effects.

Modeling of a Small Group Scale TMR Plant for Beef Cattle and Dairy Farm in Korea(I) - Development of TMR Plant Model - (한우 및 낙농 단지용 소형 TMR 플랜트 모델 개발(I))

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.342-350
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    • 2009
  • Currently TMR feed produced in commercial plant is one of the major source to feed cattle for both beef and dairy farm. However, because of lack of cutting and mixing system for utilizing domestic produced firmly baled round roughage in commercial TMR plant, these commercial TMR feed can not satisfy to farmers both in quality and price points of view. In order to solve these problems, a farm group size TMR plant model was developed in this study. The model plant was consist of round bale receiving and cutting system, pneumatic conveying system for transfer the roughage which was cut at the cutter to TMR mixer through pneumatic conveyor, TMR mixer enable to soften the stiff rice strew and to mix with other ingredients, finished feed bin which can be transfer to either packing system or individual farm, packing system by tycon bag which contains 400 kg unit and bulk unloading system to individual farmer. Also, a simulation model ARENA was applied to the model system in order to evaluate and check the production rate in each unit process and operation rate of total system and to find out if there are any clogged unit system obstructing the smooth flow of the total process flow. Processing cycle for produce one batch of the model plant was less than 30 minutes. Thus, it will take less than four hours for producing 16 tons per day equivalent to 1,000 beef cattle's daily feed.

A real-time unmeasured dynamic response prediction for nuclear facility pressure pipeline system

  • Seungin Oh ;Hyunwoo Baek ;Kang-Heon Lee ;Dae-Sic Jang;Jihyun Jun ;Jin-Gyun Kim
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2642-2649
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    • 2023
  • A real-time unmeasured dynamic response prediction process for the nuclear power plant pressure pipeline is proposed and its performance is tested in the test-loop system (KAERI). The aim of the process is to predict unmeasurable or unreachable dynamic responses such as acceleration, velocity, and displacement by using a limited amount of directly measured physical responses. It is achieved by combining a well-constructed finite element model and robust inverse force identification algorithm. The pressure pipeline system is described by using the displacement-pressure vibro-acoustic formulation to consider fully filled liquid effect inside the pipeline structure. A robust multiphysics modal projection technique is employed for the real-time sensor synchronized prediction. The inverse force identification method is also derived and employed by using Bathe's time integration method to identify the full-field responses of the target system from the modal domain computation. To validate the performance of the proposed process, an experimental test is extensively performed on the nuclear power plant pressure pipeline test-loop under operation conditions. The results show that the proposed identification process could well estimate the unmeasured acceleration in both frequency and time domain faster than 32,768 samples per sec.

A water treatment case study for quantifying model performance with multilevel flow modeling

  • Nielsen, Emil K.;Bram, Mads V.;Frutiger, Jerome;Sin, Gurkan;Lind, Morten
    • Nuclear Engineering and Technology
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    • v.50 no.4
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    • pp.532-541
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    • 2018
  • Decision support systems are a key focus of research on developing control rooms to aid operators in making reliable decisions and reducing incidents caused by human errors. For this purpose, models of complex systems can be developed to diagnose causes or consequences for specific alarms. Models applied in safety systems of complex and safety-critical systems require rigorous and reliable model building and testing. Multilevel flow modeling is a qualitative and discrete method for diagnosing faults and has previously only been validated by subjective and qualitative means. To ensure reliability during operation, this work aims to synthesize a procedure to measure model performance according to diagnostic requirements. A simple procedure is proposed for validating and evaluating the concept of multilevel flow modeling. For this purpose, expert statements, dynamic process simulations, and pilot plant experiments are used for validation of simple multilevel flow modeling models of a hydrocyclone unit for oil removal from produced water.

A Study on Automatic Modeling of Pipelines Connection Using Point Cloud (포인트 클라우드를 이용한 파이프라인 연결 자동 모델링에 관한 연구)

  • Lee, Jae Won;Patil, Ashok Kumar;Holi, Pavitra;Chai, Young Ho
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.3
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    • pp.341-352
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    • 2016
  • Manual 3D pipeline modeling from LiDAR scanned point cloud data is laborious and time-consuming process. This paper presents a method to extract the pipe, elbow and branch information which is essential to the automatic modeling of the pipeline connection. The pipe geometry is estimated from the point cloud data through the Hough transform and the elbow position is calculated by the medial axis intersection for assembling the nearest pair of pipes. The branch is also created for a pair of pipe segments by estimating the virtual points on one pipe segment and checking for any feasible intersection with the other pipe's endpoint within the pre-defined range of distance. As a result of the automatic modeling, a complete 3D pipeline model is generated by connecting the extracted information of pipes, elbows and branches.

A Study on the Feasibility of COBie to the Wastewater Treatment Plant (COBie 기반 하수처리시설 유지관리시스템 구축)

  • Choi, Jae-Ho;Um, Dong-Yong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.1
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    • pp.273-283
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    • 2014
  • With the introduction of COBie (Construction Operation Building Exchange) in BIM technology enabling an automatic transfer of design and construction information to operation and management (O&M) phase, the BIM centric O&M management system development process has been tested on the subject of architectural types of building. However, for now, there is a need to investigate the technical feasibility of COBie application to civil structures including industrial facilities. This study takes both "O&M Guideline for Public Wastewater Treatment Plant" and a real wastewater treatment plant into account for the purpose, in which the latter is intended to supplement the result of the first. The findings are three-folds: (1) COBie, as an asset modeling, is not sufficient enough to encompass commissioning data, (2) more relevant IFC development and family library build-up useful to modeling wastewater treatment plant is imperative, and (3) well-planned coordination and organization of COBie data-set in line with O&M practice will enhance the feasibility of the COBie in industrial facilities. The result could be used for a basis study for COBie application, particularly in industrial facilities.

Steady and Dynamic Modeling of 3MW MCFC System Conceptual Design Using Parameter Interpolation Method (파라미터 보간법을 이용한 3MW급 MCFC 시스템의 정상 및 비정상 상태 설계)

  • Kim, Minki;Cho, Yinjung;Kim, Yunmi;Kang, Minkwan;Lee, Sanghoon;Kim, Jaesig
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.87.2-87.2
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    • 2010
  • The steady and dynamic process model for an internal reforming molten carbonate fuel cell power plant is discussed in this paper. The dominant thermal and chemical dynamic processes are modeled for the stack module and balance-of-plant, including cathode gas preparation, heat recovery, heat loss (Each heat loss amount for the stack and MBOP is obtained from real plant data) and fuel processing. Based on dynamic model and control demand, PID controllers are designed in the whole system. By applying these controllers we can obtain temperature balance of stack and control system depending on changing steam to carbon ratio, air feed amount, and transient condition.

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