• Title/Summary/Keyword: Plant design system

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Design of a Plant Life Cycle Data Management System for Plant Operation and Maintenance (플랜트 설계 및 운영 데이터 통합관리 시스템 설계)

  • Lee, Jae Hyun;Suh, Hyo Won
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.3
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    • pp.241-248
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    • 2016
  • Plant life cycle consists of design, construction, certification, operation, and maintenance phases, and various and enormous plant life cycle data is involved in each phase. Plant life cycle data should be linked with each other based on its proper relationships, so that plant operators can access necessary plant data during their regular operations and maintenance works. Currently, the relationships of plant life cycle data may not be defined explicitly, or they are scattered over several plant information systems. This paper proposes high level design of a plant life cycle data management system based on pre-defined plant life cycle database design. ISO-15926 standard is adapted for the database design. User-interface designs of the plant life cycle data management system are explained based on analysis of plant owners' requirements. A conceptual design of the database is also described with the entity-relationship diagram.

A Study on Conceptual Design of Smart Training System for Advanced Plant Design and FEED Engineers Based on Exploring Systems Engineering (시스템엔지니어링 탐색적 접근을 통한 플랜트 엔지니어링 선행설계 전문인력 양성을 위한 스마트 교육시스템 개념설계에 관한 연구)

  • Hong, Dae Geun;Park, Chang Woo;Suh, Suk Hwan;Sur, Hwal Won
    • Journal of the Korean Society of Systems Engineering
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    • v.14 no.1
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    • pp.28-35
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    • 2018
  • Front End Engineering Design (FEED), currently dominated by a few advanced countries, creates the highest added-value in the in plant construction industry. In the domestic plant engineering industry, it is difficult to acquire its own technology capability and experience due to lack of experience and shortage of experts in advanced design fields such as basic design and FEED. To achieve competitiveness with the advanced countries, it is necessary to establish smart training system for advanced plant design and FEED engineers. This study aims to design an integrated training framework for plant engineering and FEED using system engineering to build a smart plant engineering education system that learns design knowledge based on educational content and experience based on design stage for chemical plant.

Engineering design procedure for gas turbine combined cycle power plant with post-combustion CO2 capture (CO2 포집을 고려한 가스터빈 복합화력 발전 플랜트의 시스템 대안 평가를 위한 공학 설계)

  • Lee, Soohyeon;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.333-335
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    • 2014
  • As the user demand for power plants becomes various, design objective becomes complicated. To review the system feasibility, system objective and evaluation criteria need to be newly defined. In this study, engineering design procedure of the multi-purpose power plant, such as barge-mounted combined cycle power plant with $CO_2$ capture, was shown as a previous work for the feasibility review of the system alternatives. For the system design, heat and mass balance for each system configuration was firstly performed. Using the thermal analysis results, conceptual design of system alternatives was carried out. And then, preliminary design of the major equipment was done. The engineering calculation results of this study would be used as the evaluation data for system feasibility review.

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Display System Design Based On The Abstraction Hierarchy

  • Sohn, Kwang-Young;Shin, Hyun-Kook
    • Nuclear Engineering and Technology
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    • v.28 no.3
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    • pp.339-348
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    • 1996
  • Plant monitoring algorithm developments seem to be saturated which means that display system to show the results from the algorithm should be the well-defined and interactive tools for operator's diagnosing, controlling, restoring the abnormal plant situations. On the other hand, very little generalized display design concepts and evaluations are available. Events that are unfamiliar to operators and that has not been anticipated by designers may cause great threats to the nuclear power plant system safety operation. The abstraction hierarchy, considered most popular display design methodology but not generalized for nuclear power plant design space, has ken proposed as a representation frame work that can be adopted to design interfaces and supports operators in diagnosing overlooked events that should have been considered to operate plant safely. However most practical plant display systems do not fully stick to this design concept but partially rely on their philosophy from design experiences. Abstraction hierarchy display design concept will be do scribed and the trend of Advanced Control Room(ACR) CRT design will also be presented with the conventional display for the several type of plants. Consequently this complementary material should be of interest to designer and regulators concerned with nuclear power plant.

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A case on the Evaluation of the Effectiveness of Model based Configuration Management System for Small/ Medium-Sized Plant (모델 기반 중소형 플랜트 형상관리 시스템의 효과성 평가 사례)

  • Ha, Ga Yeon;Kim, Jinil;Shin, Junguk;Yeom, Choong Sub
    • Journal of the Korean Society of Systems Engineering
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    • v.17 no.1
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    • pp.107-113
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    • 2021
  • Plant Configuration Management(CM) is an activity to maintain consistency of design requirements, physical configuration, facility configuration information throughout the life cycle of the plant by systematically managing changes that occur during the plant design and operation process. Conformity between information must be ensured not only in the design stage, but also in the case of design changes in the operation and maintenance stages, and thus a computer system capable of efficiently managing them is required. In particular, in consideration of an application to small and medium-sized domestic plants, a computer system that can support configuration management at a low cost is needed. Accordingly, in this study, a configuration management system has been developed to support the management of plant design information and change procedures in the operation stage of small and medium-sized plants. Here, a case for quantitatively evaluating the effectiveness of the developed system is described.

Development of a System for Visualization of the Plant 3D Design Data Based on ISO 15926 (ISO 15926 기반 플랜트 3D 설계 데이터 가시화를 위한 시스템 개발)

  • Jeon, Youngjun;Kim, Byung Chul;Mun, Duhwan
    • Korean Journal of Computational Design and Engineering
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    • v.20 no.2
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    • pp.145-158
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    • 2015
  • ISO 15926 is an international standard for the sharing and integration of plant lifecycle information. Plant design data consist of logical configuration, equipment specifications, 2D piping and instrument diagrams (P&IDs), and 3D plant models (shape data). Although 3D computer-aided design (CAD) data is very important data across the plant lifecycle, few studies on the exchange of 3D CAD data using ISO 15926 have been conducted so far. For this, we analyze information requirements regarding plant 3D design in the process industry. Based on the analysis, ISO 15926 templates are defined for the representation of constructive solid geometry (CSG) - based 3D design data. Since system environments for 3D CAD modeling and Semantic Web technologies are different from each other, we present system architecture for processing and visualizing plant 3D design data in the Web Ontology Language (OWL) format. Through the visualization test of ISO 15926-based 3D design data for equipment with a prototype system, feasibility of the proposed method is verified.

A study on the integrated data modeling for the plant design management system and the plant design system using relational database (관계형 데이터베이스를 이용한 PDMS/PDS의 통합 데이터 모델링에 관한 연구)

  • 양영태;김재균
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.200-211
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    • 1997
  • Most recently, offshore Engineering & Construction field is concerned about integration management technology such as CIM(Computer Integrated Manufacturing), PDM(Product Data Management) and Enterprise Information Engineering in order to cope with the rapid change of engineering and manufacturer specification as per owner's requirement during construction stage of the project. System integration and integrated data modeling with relational database in integration management technology improve the quality of product and reduce the period of the construction project by reason of owing design information jointly. This paper represents the design methodology of system integration using Business Process Reengineering by the case study. The case study is about the offshore plant material information process from front end engineering design to detail engineering for the construction and the basis of monitoring system by integrating and sharing the design information between the 2D intelligent P&ID and 3D plant modeling using relational database. As a result of the integrated data modeling and system integration, it is possible to maintain the consistency of design process in point of view of the material balancing and reduce the design assumption/duration. Near future, this system will be expanded and connected with the MRP(Material Requirement Planing) and the POR (Purchase Order Requisition) system.

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Optimal Design and Development of a Rice Mill Pilot Plant by Computer Simulation -Simulation of a Rice Mill Pilot Plant- (컴퓨터 시뮬레이션에 의한 미곡 도정공장의 적정설계 및 개발(I) -미곡 도정 시스템의 시뮬레이션-)

  • 정종훈;김보곤
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.47-57
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    • 1995
  • Rice Processing Complex(RPC) have being constructed with a rice mill plant and a facility of drying and storage to overcome problems caused by UR and to produce good quality of rice. An optimal design of a rice mill plant was required to successfully construct and operate it. The development of a simulation model was essential to the design of a rice mill plant. So, all the objectives of this study were to develop a simulation model for the design of a rice mill plant and to develop and evaluate the rice mill system. In this study the simulation model was developed to design a rice mill plant using SLAMSYSTEM, one of simulation languages. The results of this study were as followings. 1. A simulation model was developed with SLAMSYSTEM to represent the processes of a rice mill plant. The simulation model was used to design a rice mill pilot plant with the capacity of 0.5 ton per hour. The rice mill pilot plant was analyzed by the model with alternatives. 2. In the simulation the rice mill system was much influenced by the separating efficiency of a brown rice separator. Especially, the bottleneck of grain flow occurred at the buffer tank for brown rica. separator under 50% separating efficiency of brown rice separator. Hence, as the alternative simulation was conducted under 60% , 70% separating efficiency of brown rice separator, the bottleneck of the system could be minimized at the 60% separating efficiency of brown rice separator. 3. In the alternative simulation the bottleneck of the system was minimized under the hulling capacity of 1 t/h and 60% separating efficiency of brown rice separator with the capacity of 1 t/h. Under such a condition the max. weight of waiting entities at buffer tanks was less 250kg. So, the capacities of the buffer tanks were determined in the basis of simulation results. 4. The milled rice recovery and head rice recovery of the milling system were 74% and 92% in the simulation, respectively. These results of simulation almost corresponded to those of actual rice mill plants. The developed simulation model could be well applied to design a rice mill plant.

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A Study on Improvement of Nuclear Power Plant Construction System According to Data-centric Design Technique Introduction in Korea (데이터 기반 설계기법 도입에 따른 원전 건설관리체계 개선방향 고찰)

  • Lim, ByungKi;Byon, Sujin
    • Journal of Energy Engineering
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    • v.25 no.1
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    • pp.108-112
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    • 2016
  • This study is established the data-centric design concept, which is the latest design technique, by analyzing existing study literature for its application on the nuclear power plant industry in Korea. This study investigated the data-centric design cases in the advanced companies and suggests a data-centric design integrated system framework by analyzing the major functions of the commercial 3D CAD system, which is globally used in the plant architect engineering. In order to apply the data-centric design integrated system framework to the nuclear power plant industry in Korea, the main functions of a nuclear power plant design information integrated system framework, which can manage the design products of each EPC step and the related information in integrated way, is suggested by analyzing the supplier design, field design process and field design drawings, which have close relation with the plant Architect Engineering (A/E). It is expected that the result of this study would contribute in the dramatic enhancement in the job efficiency of nuclear power plant design process in Korea.

Optimal Design of Silo System for Drying and Storage of Grains (I)-Simulation Modeling with SLAMSYSTEM

  • Chung, Jong-Hoon
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.952-965
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    • 1993
  • A simulation modeling is necessary for the optimal design of a rice processing plant, which consists of a facility (a silo system) of rice drying and storage and a rice mill plant. In a rice processing plant, the production scheduling and the decision on capcity of each unit based on a queuing theory is very important and difficult. In this study a process-oriented simulation model was developed for the design of a rice drying and storage system with SLAMSYSTEM. The simulation model is capable of simulating virtually all the processing activities and provides work schedules which minimize total processing time , mean flow time and bottleneck of the plant system and estimate drying time for a batch in a drying silo. Model results were used for determination the size and capacity of each processing unit and for analyzing the performance of the plant . The developed model was actually applied to construct a grain silo system for rice drying and storage.

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