• Title/Summary/Keyword: Plant Simulation

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Optimal Design and Development of a Rice Mill Pilot Plant by Computer Simulation -Simulation of a Rice Mill Pilot Plant- (컴퓨터 시뮬레이션에 의한 미곡 도정공장의 적정설계 및 개발(I) -미곡 도정 시스템의 시뮬레이션-)

  • 정종훈;김보곤
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.47-57
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    • 1995
  • Rice Processing Complex(RPC) have being constructed with a rice mill plant and a facility of drying and storage to overcome problems caused by UR and to produce good quality of rice. An optimal design of a rice mill plant was required to successfully construct and operate it. The development of a simulation model was essential to the design of a rice mill plant. So, all the objectives of this study were to develop a simulation model for the design of a rice mill plant and to develop and evaluate the rice mill system. In this study the simulation model was developed to design a rice mill plant using SLAMSYSTEM, one of simulation languages. The results of this study were as followings. 1. A simulation model was developed with SLAMSYSTEM to represent the processes of a rice mill plant. The simulation model was used to design a rice mill pilot plant with the capacity of 0.5 ton per hour. The rice mill pilot plant was analyzed by the model with alternatives. 2. In the simulation the rice mill system was much influenced by the separating efficiency of a brown rice separator. Especially, the bottleneck of grain flow occurred at the buffer tank for brown rica. separator under 50% separating efficiency of brown rice separator. Hence, as the alternative simulation was conducted under 60% , 70% separating efficiency of brown rice separator, the bottleneck of the system could be minimized at the 60% separating efficiency of brown rice separator. 3. In the alternative simulation the bottleneck of the system was minimized under the hulling capacity of 1 t/h and 60% separating efficiency of brown rice separator with the capacity of 1 t/h. Under such a condition the max. weight of waiting entities at buffer tanks was less 250kg. So, the capacities of the buffer tanks were determined in the basis of simulation results. 4. The milled rice recovery and head rice recovery of the milling system were 74% and 92% in the simulation, respectively. These results of simulation almost corresponded to those of actual rice mill plants. The developed simulation model could be well applied to design a rice mill plant.

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Study on The Development of Basic Simulation Network for Operational Transient Analysis of The CANDU Power Plant

  • Park, Jong-Woon;Lim, Jae-cheon;Suh, Jae-seung;Chung, Ji-bum;Kim, Sung-Bae
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.423-428
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    • 1995
  • Simulation models have been developed to predict the overall behavior of the CANDU plant systems during normal operational transients. For real time simulation purpose, simplified thermal hydraulic models are applied with appropriate system control logics, which include primary heat transport system solver with its component models and secondary side system models. The secondary side models are mainly used to provide boundary conditions for primary system calculation and to accomodate plant power control logics. Also, for the effective use of simulation package, hardware oriented basic simulation network has been established with appropriate graphic display system. Through validation with typical plant power maneuvering cases using proven plant performance analysis computer code, the present simulation package shows reasonable capability in the prediction of the dynamic behavior of plant variables during operational transients of CANDU plant, which means that this simulation tool can be utilized as a basic framework for full scope simulation network through further improvements.

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Simulation of Benzene-Toluene-Xylene Plant (BTX제조공정의 모사연구)

  • 정해동
    • Journal of the Korea Society for Simulation
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    • v.4 no.1
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    • pp.121-130
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    • 1995
  • This paper deals with modeling and simulation of an industrial benzene-toluene-xylene plant. Because the fractionation unit of benzene-toluene-xylene plant has a narrow range of boiling point and doesn't have any sidecut and side reboiler, we employed boiling point estimation method in the modeling and simulation of the plant. Soave-Redlich-Kwong equation was used in the computation of thermodynamical properties. We solved resulting nonlinear equations by using Newton-Raphson method which is known to show fast convergence. Results of simulation showed good agreement with actual plant operation data.

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Development of a Power Plant Simulation Tool Based on Object-Oriented Modeling (객체지향 모델링에 기반한 발전소 시뮬레이션 툴 개발)

  • 전상규;손기헌
    • Proceedings of the Korea Society for Simulation Conference
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    • 2004.05a
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    • pp.136-140
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    • 2004
  • A power-plant simulation tool has been developed for training the plant operators and testing a plant control system. The simulation tool is composed of a graphic editor, a component model builder and a system simulation solver. Such new programing techniques as object-oriented modeling and GUI(Graphical User Interface) are employed in developing the simulation tool. The graphic editor is based on the OpenGL library for effective implementation of GUI while the component model builder is based on object-oriented programming for efficient generalization of component models. The developed tool has been verified through the simulation of a real power plant.

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Optimal Design and Development of a Rice Mill Pilot Plant by Computer Simulation (II) -Development and Performance Evaluation of a Rice Mill Pilot Plant- (컴퓨터 시뮬레이션에 의한 미곡 도정공장의 적정설계 및 개발(II) -미곡 도정시스템의 개발 및 성능평가-)

  • 정종훈;김보곤;최영수
    • Journal of Biosystems Engineering
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    • v.20 no.3
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    • pp.262-274
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    • 1995
  • A rice mill pilot plant was designed and developed in the basis of the simulation results on the mill plants. The performance of the developed rice mill plant was evaluated, and the simulation model on the mill system was validated with the experimental data in the mill plant. The results of this study were as followings : 1. A rice mill pilot plant with the capacity of 0.5 t/h was designed and developed. 2. The hulled ratio of the mill plant was 87.3%, and the milled rice recovery and the head rice recovery of the cleaned rice were 74% and 87% , respectively. The degree of milling of the cleaned rice was 10.6% with a high polish. The intensity of the cleaned rice appeared high compared with that of the milled rice in the analysis of whiteness test using an image processing system. 3. The bottleneck, processing time, and production amount of the developed mill system almost coincided with those of the simulation of the rice mill plant. The developed simulation model of the rice mill plant was proven to be applicable to the design of a rice mill plant through experiments.

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An Intelligent Simulation of a Phosphoric Acid Plant (인산제조공정의 모사연구)

  • 여영구
    • Journal of the Korea Society for Simulation
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    • v.3 no.1
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    • pp.167-178
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    • 1994
  • For the identification of the optimal operating conditions of phosphoric acid plant, an intelligent simulation was performed based on the dissolution reaction of phosphate rock. A phosphoric acid plant consists of three main processes : ball-mill grinding process, rock reaction process and slurry filteration process. The grinding and filteration processes are relatively simple processes and most of the simulation works are on the reaction process. The practical operation data of phosphoric acid plant at Namhae Chemical Corp. were utilized in the simulation. The operation of the phosphoric acid plant is highly dependent on the heuristics of operators and so the expert system technology was employed. The operation of phosphoric acid plant varies with the origin of phosphate rock. Results of the simulation showed the optimal values of major process variables and optimal operating conditions. The knowledgebase for the expert system was constructed based on the interview with the experienced plant operators.

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A GUI Implementation of a Power Plant Dynamic Simulation System on Windows NT/2000 (원도즈 NT/2000에서의 발전플랜트 동특성 해석시스템 그래픽 사용자 인터페이스 구현)

  • 이동수;이기현;조창호
    • Proceedings of the Korea Society for Simulation Conference
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    • 2002.05a
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    • pp.197-201
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    • 2002
  • APESS(Advanved Plant Engineering & Simulation System) is a dynamic simulation software for power plant which is being developed by Doosan Heavy Industries & Construction Co., Ltd. This Paper represents the GUI implementation of APESS on Windows NT/2000 operating system.

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Development of a Power Plant Simulation Tool with GUI based on General Purpose Design Software

  • Kim Dong Wook;Youn Cheong;Cho Byung-Hak;Son Gihun
    • International Journal of Control, Automation, and Systems
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    • v.3 no.3
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    • pp.493-501
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    • 2005
  • A power plant simulation tool ('PowerSim') has been developed with 10 years experience from the development of a plant simulator for efficient modeling of a power plant. PowerSim is the first developed tool in Korea for plant simulation with various plant component models, instructor station function and the Graphic Model Builder (GMB). PowerSim is composed of a graphic editor using general purpose design software, a netlist converter, component models, the scheduler, Instructor Station and an executive. The graphic editor generates a netlist that shows the connection status of the various plant components from the Simdiagram, which is drawn by Icon Drag method supported by GUI environment of the PowerSim. Netlist Converter normalizes the connection status of the components. Scheduler makes scheduling for the execution of the device models according to the netlist. Therefore, the user makes Simdiagram based on the plant Pipe and Instrument Drawing (P&ID) and inputs the plant data for automatic simulating execution. This paper introduces Graphic Model Builder (GMB), instructor station, executive and the detailed introduction of thermal-hydraulic modeling. This paper will also introduce basic ideas on how the simulation Diagram, based on netlist generated from general purpose design software, is made and how the system is organized. The developed tool has been verified through the simulation of a real power plant.

Development of Dynamic Simulation Software for Power Plant and its Application to Once-Through Boiler (플랜트 동특성 해석용 소프트웨어 개발 및 초임계압 관류형 보일러에의 적용)

  • Lee, Ki-Hyun;Lee, Dong-Su;Cho, Chang-Ho
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.656-661
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    • 2000
  • In the recent trend of electric power supply market, a variable pressure operation supercritical once-through steam generator is highlighted as a thermal power plant for cycling load because of its superiority in load regulation. Almost all thermal power plants of the future are expected to be variable pressure operation supercritical once-through units. APESS(Advanced Plant Engineering & Simulation System) is a dynamic simulation software for power plant which is under being developed by Korea Heavy Industries & Construction Co., Ltd. This paper present the introduction of APESS and the result of simulation for variable pressure operation supercritical once-through steam generator.

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PLC symbol naming rule for auto generation of Plant model in PLC simulation (PLC 시뮬레이션에서 Plant model 자동 생성을 위한 PLC Symbol 규칙)

  • Park, Hyeong-Tae;Wang, Gi-Nam;Park, Sang-Chul
    • Journal of the Korea Society for Simulation
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    • v.17 no.4
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    • pp.1-9
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    • 2008
  • Proposed in the paper is an automated procedure to construct a plant model for PLC simulation. Since PLC programs only contain the control logic without the information on the plant model, it is necessary to build the corresponding plant model to perform simulation. Conventionally, a plant model for PLC simulation has been constructed manually, and it requires much efforts as well as the in-depth knowledge of simulation. As a remedy for the problem, we propose an automated procedure to generate a plant model from the symbol table of a PLC program. To do so, we propose a naming rule for PLC symbols so that the symbol names include enough information on the plant model. By analyzing such symbol names, we extract a plant model automatically. The proposed methodology has been implemented, and test runs were made.

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